Two Station High Speed Blower Impeller Automatic Milling Correction Balancing Machine

1. Equipment Description

Zero Dynamic’s Two Station High Speed Blower Impeller Automatic Milling Correction Balancing Machine is a two-station single-plane vertical automatic balancing machine customized for the client's high-speed fan impeller, which integrates the functions of automatic inspection, automatic handling and automatic milling correction. The equipment can automatically complete all the balancing work from balance measurement, angle positioning, turning and carrying, drilling and de-weighting correction and re-testing, dust suction and other balancing work. The equipment can be operated alone or connected to the production line to realize automated production line. Zero Dynamic's self-developed dynamic balancing test software can collect, output and display the data generated by the whole process. This equipment has the advantages of short cycle time and high efficiency.

The hardware part of Zero Dynamic’s Two Station High Speed Blower Impeller Automatic Milling Correction Balancing Machine mainly includes steel frame structure, pneumatic workpiece expanding and tightening dynamic balancing test bench (for products with different bores, it is necessary to change the corresponding pneumatic workpiece), carrying mechanism with turning (there is no need to turn over the workpiece in the process of balancing measurement and correction of the equipment), automatic de-weighting power head, and the vacuum cleaner, etc. The equipment can directly locate, mill, and de-weight the workpiece according to the unbalance value and angle displayed by the measuring system. The machine can be used for automatic positioning, milling and de-weighting directly according to the unbalance value and angle displayed by the measuring system. The high power vacuum cleaner ensures that the chips do not splash out. The whole machine is protected by protective cover and door during the working process, and abnormal alarm light prompts. Reasonable structure of the equipment, high utilization rate of the machine.

3. Equipment Photo:

4. Main Features:

4.1 The equipment adopts internal rising spindle, which has the advantages of high measuring precision and good repeatability.

4.2 The equipment adopts high sensitivity vibration sensor with good linearity, durability and reliability.

4.3 The handling mechanism of the equipment can be set to turn over or not according to the requirements of the products to meet the dynamic balancing requirements of different products.

4.4 The equipment is compatible with a variety of balance correction methods, including vertical drilling, horizontal drilling and horizontal milling.

4.5 Zero Dynamic's self-developed dynamic balancing software integrates measurement, control, operation, communication and storage, and has the functions of automatic data saving, automatic uploading to MES system and printing.

4.6 Dynamic balancing software has dual-channel FFT spectrum analysis and vibration measurement function, with qualified judgment function.

4.7 The dynamic balancing software has the function of mass distribution, which decomposes the amount of unbalance in the prohibited correction area of the rotor into the permitted correction area, thus avoiding damage to the workpiece.

6. Why choose Zero Dynamic Balancing Machine?

6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.

6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.

6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.

6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.

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