1. Equipment Description
Zero Dynamic’s Two Station Clean Energy Motor Rotor Automatic Balancing Machine EV Motor Rotor Balancer is a two-station automatic balancing machine specially designed for new energy automobile motor rotor. The measuring device has anti-magnetic function and the equipment has fully enclosed protective hood, and is equipped with powerful software.
Zero Dynamic’s Two Station Clean Energy Motor Rotor Automatic Balancing Machine EV Motor Rotor Balancer is suitable for dynamic balancing measurement & automatic correction of rotors with weight 10-50kg, diameter range φ130-φ260mm, length 220-550mm, balancing speed 800-4000rpm±0.5% (servo-driven). The main body of the machine is cast iron frame structure, the dynamic balancing bracket is made of 304 stainless steel anti-magnetic material, the roller bracket holder fixes the motor, the automatic correction is fixed with cylinders at both ends, and the drilling correction is done directly according to the unbalance value and angle shown by the measuring software. High-power hoover ensures that the drilling fillings will not splash outwards. The equipment mainly contains a set of dynamic balancing bracket, two sets of servo power head feeding and correction device (i.e., two ends are drilled respectively), cylinder holding device, drilling mobile device and hoover machine. The equipment is protected by protective cover during the working process, abnormal alarm light prompts, and the end of a single piece is prompted by an indicator light. Allowed drilling material is aluminium, copper, stainless steel. The minimum attainable residual unbalance emar is <0.2g.mm/kg, the unbalance reduction rate is ≥90%.
Serial No. | Item Details | Parameter Range |
1 | Equipment model | XH-8615HA |
2 | Allowable supporting journal diameter of supporting bracket | Φ20-60mm |
3 | Allowable clamping rotor diameter range | Φ130-320mm |
4 | Total length of allowable supporting rotor | 180-600mm |
5 | Adjusting range of supporting distance | 100-450mm |
6 | Double plane high speed dynamic balance correction | ISO1940 Standard, G1 |
7 | Allowable maximum drilling diameter | Φ12mm |
8 | Allowable maximum drilling depth | 20mm |
9 | Maximum displacement distance for single side drilling structure | 150mm |
10 | Allowable drilling correction material | Aluminum, copper |
11 | Minimum attainable residual unbalance emar | <0.2g.mm/kg |
12 | Unbalance reduction ratio URR | ≥90% |
13 | Balanced revolving speed | 1200-3000r/min |
14 | Material of dynamic balance bracket | 304 stainless steel |
15 | Drive motor power | 3.7KW |
16 | Equipment external dimension | 2300*2300*2000mm (excluding vacuum cleaner) |
17 | Total weight | About 3000kg |
3. Equipment Photo:
4. Main Features:
4.1 There's no need to re-calibrate for the same type of rotor with the same revolving speed, easy to setup.
4.2 The test software developed by our company has the data saving, exporting & printing and inquiry functions.
4.3 It has the MES data uploading function.
4.4 It has the amplitude display function.
4.5 High accuracy and good repeatability.
4.6 Windows operation system, Chinese interface, easy to learn.
4.7 It support the barcode input and has strong traceability.
4.8 Automatic punch to remove material, remove the product after being qualified. It can punch multi-row holes.
4.9 The equipment has built-in alarm prompt, easy to locate the exact fault position.
4.10 Easy to replace drill bit, remove material device has functions of automatic tool-setting and alarm of broken cutter.
4.11 Automatic iron fillings collection system.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.