Two-Station Automobile Generator Rotor Automatic Balancing Machine

1. Equipment Description

Zero Dynamic’s Two Station Automobile Generator Rotor Balancing Machine High Precision Automatic Balancer is an automatic balancing machine developed for client's automotive generator rotors, compatible with generator rotors with diameter 69.3mm - 10 8.7mm, shaft length range 135-154mm, weight up to 5kg (rotors with bearings can also be measured), balancing correction method is double-plane diagonal cut drilled holes (number of de-weighting holes can be set for the same claw pole). The angle of the de-weighting head can be adjusted in the range of 30-60° to meet the balancing correction requirements of different rotor sizes.

Zero Dynamic’s Two Station Automobile Generator Rotor Balancing Machine High Precision Automatic Balancer consists of mechanical main body, balance measuring system, electrical control system, automatic testing and de-weighting device, dust-absorbing device, safety protection mechanism and other components. The two pedestals of the measuring station can be adjusted on the base according to the supporting distance. The support rollers on the pendulum frame are removable, which can be adapted to different support methods such as roller support and bearing support. The equipment adopts the latest dynamic balancing software of Zero Dynamic, which includes dynamic balancing measurement, data storage (including initial unbalance and allowable residual unbalance), qualification judgment, automatic drilling correction, and uploading of measurement results.

3. Equipment Photo:

4. Main Features:

4.1 Soft bearing measuring structure and high-precision vibration sensor, good vibration resistance and repeatability.

4.2 The position of the measuring station pedestals is adjustable, thus compatible with the dynamic balance measurement of workpieces of different spans. The support rollers on the pedestal are removable, which can be adapted to roller support, bearing support and other support methods.

4.3 Lower bracket belt drive, convenient for docking with manipulator to load and unload materials to achieve automated production.

4.4 The angle of the de-weighting power head can be adjusted in the range of 30-60° to meet the balancing correction requirements for rotors of different sizes.

4.5 The self-developed dynamic balancing software has the functions of dynamic balancing measurement, qualification judgment, data saving, querying, exporting, printing, uploading of measurement results, etc. It also supports amplitude display.

4.6 The dynamic balancing software comes with alarm prompts, which is convenient to find the fault location.

4.7 The equipment can be connected to the MES system and can be added with specified functions as required by clients.

6. Why choose Zero Dynamic Balancing Machine?

6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.

6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.

6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.

6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.

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