1. Equipment Description
Zero Dynamic’s Single Station Fully Automatic New Energy Motor Balancing Machine is mainly suitable for dynamic balance measurement & automatic correction of new energy automobile motor rotor between 5-50kg, external diameter Φ90-φ240mm, journal diameter φ20-φ80mm. The equipment has strong compatibility, quick changeover, high efficiency, and is suitable for mass production.
Zero Dynamic’s Single Station Fully Automatic New Energy Motor Balancing Machine adopts soft -bearing pedestal which has high precision measurement data and good repeatability. It can be connected with robot to automatically load and unload rotors, easy to operate. According to the rotor parameters, the equipment can automatically adjust the distance between the bearing pedestals, automatic material-removal radius. The equipment can produce independently, or be connected to the automatic rotor production line, can be connected to the MES system. The equipment is equipped with photoelectric safety protection and automatic alarm and shutdown in case of malfunction. Zero Dynamic’s has a full set of intellectual property rights and can provide customized solutions for customer-specific products.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | XH-8615M |
2 | Rotor length | 150-550mm |
3 | Rotor weight | 5-50kg |
4 | Thickness of rotor stack | 70-300mm |
5 | Rotor outer diameter | Φ90-φ240mm |
6 | Rotor shaft diameter | φ20-φ80mm |
7 | Balance correction radius range | φ90-φ220mm |
8 | Balancing speed range | 1000-2200rpm (related to rotor outer diameter and weight) |
9 | Double plane high speed dynamic balance correction | ISO1940 Standard, G1 |
10 | Minimum achievable residual unbalance | 0.2g.mm/kg |
11 | Reduction rate of unbalance | ≥90% |
12 | Primary balance correction rate | ≥85% |
13 | Drill cutter diameter | 5-12mm |
14 | Production speed | 200s (actual speed to be determined by the original unbalance of the product) |
15 | Noise level | ≤75dB |
16 | Product changeover time | ≤30min |
17 | Equipment size | 2800*1700*2100 |
18 | Machine weight | 2.5 tons |
3. Equipment Photo:
4. Main Features:
4.1 It adopts a single system control, simple operation and good stability.
4.2 Product changeover can be accomplished without changing fixture.
4.3 Rotor correction radius switching is fully automated without manual adjustment of mechanical parts.
4.4 Short cycle time, high one-time reduction rate.
4.5 Convenient changeover, automatic adjustment of support pedestal. Only need to adjust the sensor position.
4.6 Touch-type man-machine interaction interface, convenient operation.
4.7 Rigid structure design, safe and reliable to use.
4.8 Equipped with data recording function, which can record the data of balance measurement and correction section, as well as the data of drive section. These data are very important for subsequent production and quality control.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.