1. Equipment Description
Zero Dynamic’s Single Station Brake Disc, Flywheel, Automobile Sun Gear Automatic Drilling Balancing Machine is suitable for single-plane vertical automatic balancing of disc workpieces such as brake discs, clutch covers, flywheels, flanges.
Zero Dynamic’s Single Station Brake Disc, Flywheel, Automobile Sun Gear Automatic Drilling Balancing Machine adopts self-made internal rising spindle, which has the advantages of accurate positioning and high repeatability. The balancing machine is equipped with high power vacuum cleaner to collect the cutting iron chips. The balancing machine has the function of automatic data saving and automatic uploading to MES system, and the production data can be printed. The equipment can be manually loaded and unloaded (a single operator can operate 2-3 sets of equipment), and can also be used with robots to realize automated production.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | DLX16 |
2 | Maximum mass of workpiece | 16kg (including fixture) |
3 | Workpiece outer diameter range or milling diameter (A) | Φ230-450mm |
4 | Maximum height of workpiece (H) | ≤160mm |
5 | Three-jaw clamping diameter range | ≤450mm |
6 | Workpiece max diameter (without balance correction) | ≤500mm |
7 | Maximum depth of milling & drilling | ≤10mm |
8 | Maximum angle of milling & drilling | ≤70 degree |
9 | Balanced revolving speed | ≤1500r/min(adjustable) |
10 | Spindle motor power | 2KW(Servo motor) |
11 | Unbalance Reduction Ratio | ≥90% |
12 | Minimum attainable residual unbalance | ≤2g.mm/kg |
13 | Equipment cycle time | 60~80S primary milling (second milling shall not exceed 2 minutes) |
14 | Equipment external dimension | 1200*800*1700mm (excluding vacuum cleaner) |
15 | Total weight | 1200KG |
3. Equipment Photo:
4. Main Features:
4.1 Windows in Simplified Chinese/English, simple and easy to learn.
4.2 Automatic data saving and can be automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP
4.3 When the balancing software detects that the workpiece needs balance correction, the software will indicate the unbalance value and angle. After balance correction, the qualified value will automatic replace the unbalance value before balance correction.
4.4 The software has the function of manual interruption of the data record and the function of renewal of the flowing number break.
4.5 Balancing machine software has the function of deleting data records.
4.6 Self-made precision internal rising spindle, with advantages of accurate positioning and high repeatability
4.7 Software with storage function. Daily production data can be saved and exported and saved as excel format.
4.8 Equipped with a high power cleaner, automatic start/stop, to collect the iron fillings.
4.9 Compatible with milling, vertical drilling and horizontal drilling modes for balance correction.
4.10 Manipulator interface for pick and place workpieces.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.