Differential Case, Flange, Clutch Pressure Plate Auto-Correction Balancing Machine
1. Equipment Description
Zero Dynamic’s Differential Case, Flange, Clutch Pressure Plate Auto-correction Balancing Machine is an automatic single plane balancing machine designed for disc products, with the functions of automatic balance measurement, automatic correction by milling or drilling. All the balance work is carried out from balance measurement, angle positioning, correction by remove material and retest. QR code can also be marked after checking eligible after balance by laser marking machine (optional). The equipment has the features of short production cycle time and high efficiency. It can also be linked to the production line to accomplish automated production line and it can collect, output and display the data generated during the whole process.
The main functions of Zero Dynamic’s Differential Case, Flange, Clutch Pressure Plate Auto-correction Balancing Machine's balancing software include balance test system, saving and printing of balance data, data statistic after eligibility determination. The equipment uses high sensitive sensor with good linearity and has reasonable structure design, integrated functions of measurement, calculation, control, balance test and automatic correction. It also support laser correction & marking system and MES data uploading system etc. Special functions can be customized for special products (note: all the above functions are selected and configured according to different types of products, not all the functions are reserved). Continuous arc high-speed dry milling is adopted, full automatic, no manual intervention required.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | DLX16 |
2 | Maximum mass of workpiece (Kg) | 16kg (including fixture) |
3 | Workpiece outer diameter range or milling diameter (A) | Φ100-250mm |
4 | Maximum height of workpiece (H) | ≤200mm |
5 | Three-jaw clamping diameter range | ≤250mm(can increase to ø450mm) |
6 | Workpiece max diameter (without balance correction) | ≤500mm |
7 | Maximum depth of milling & drilling | ≤10mm |
8 | Maximum angle of milling & drilling | ≤120 degree |
9 | Balanced revolving speed | ≤1500r/min(adjustable) |
10 | Spindle motor power | 2KW(servo motor) |
11 | Unbalance Reduction Ratio | ≥90% |
12 | Laser engraver power (optional) | 50W |
13 | Minimum attainable residual unbalance | ≤2g.mm/kg |
14 | Equipment cycle time | 60~80S primary milling (second milling shall not exceed 2 minutes) |
15 | Equipment external dimension | 2000X1400X1040mm |
3. Equipment Photo:
4. Main Features:
4.1 The equipment is an automatic single plane balancing machine designed for disc products, with the functions of automatic balance measurement, automatic correction by milling or drilling. All the balance work is carried out from balance measurement, angle positioning, correction by remove material and retest. QR code can also be marked after checking eligible after balance by laser marking machine (optional) which will automatically engrave the QR code for the products after generation. The equipment has the features of short production cycle time and high efficiency. It can also be linked to the production line to accomplish automated production line and it can collect, output and display the data generated during the whole process.
4.2 The main functions of the software include balance test system, saving and printing of balance data, data statistic after eligibility determination. The equipment uses high sensitive sensor with good linearity and has reasonable structure design, integrated functions of measurement, calculation, control, balance test and automatic correction. It also support laser correction & marking system and MES data uploading system etc. Special functions can be customized for special products (note: all the above functions are selected and configured according to different types of products, not all the functions are reserved).
4.3 Continuous arc high-speed dry milling is adopted, full automatic, no manual intervention required.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.