1. Equipment Description

Zero Dynamic’s Two-station Brushless Plastic Fan Blade, Cooling Axial Fan Double-plane Automatic Milling Balancing Machine is a customized vertical double-sided automatic balancing machine for the customer's cooling fan blade, and the balancing correction method is milling magnetic strips to remove the weight. The workflow of this equipment is manual loading, the equipment automatically completes initial balance measurement, the handling mechanism to carry the workpiece to balance correction station, double-plane milling magnetic strips to correct the balance, the handling mechanism to carry the workpiece back to the test station, balance re-test, and manual unloading.

The balancing test station of Zero Dynamic’s Two-station Brushless Plastic Fan Blade, Cooling Axial Fan Double-plane Automatic Milling Balancing Machine adopts self-made high-precision chuck with automatic clamping function, which is compatible with single-plane and double-plane dynamic balancing measurement, and the servo motor drives the chuck rotation through the belt, with a smooth rotating speed and small error. The equipment adopts vibration sensors with high sensitivity and stable performance, and the data acquisition and processing are completed by customized data acquisition cards and high-performance industrial computers, which have perfect functions such as electrical compensation, eccentricity compensation, spectrum analysis, measurement data storage, export and printing, etc., which have good repeatability and high working efficiency.

3. Equipment Photo:

4. Main Features:

4.1 Dual station design, balance measuring station and correction station can be carried out at the same time, higher productivity.

4.2 Special designed de-weighting device includes customized balance correction tool, angle positioning device, blowing device, milling chips will not be adsorbed on the inner wall of fan blade.

4.3 The equipment uses a 17-inch industrial touch screen as a man-machine interaction tool with a clear and intuitive interface and powerful functions.

4.4 The system has single-plane, double-plane and three-plane balance display function, one machine is multi-purpose.

4.5 AC servo motor drive, easy to adjust the speed, smooth speed.

4.6 Laser positioning, small angle error.

4.7 The system's unique "electrical compensation" function removes the remaining unbalance of the spindle, and the "eccentricity compensation" function eliminates the error between the workpiece and the spindle, making the workpiece measurement data more accurate.

4.8 The main interface of dynamic balancing will display the current dynamic balancing result and last dynamic balancing result at the same time, which is convenient to check.

4.9 Measurement data will be saved automatically, and the system will judge whether the rotor is qualified or not after the measurement is completed, and the historical measurement values will be recorded in the form of text automatically.

4.10 One million vertical records can be stored, and the historical measurement data file can be viewed and exported.

4.11 Historical measurement data can be exported through USB interface, and the export format is csv, which can be opened by Excel and other software.

4.12 The interface display language can select Chinese or English. With account management function, you can realize the restriction of the use of some functions.

6. Why choose Zero Dynamic Balancing Machine?

6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.

6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.

6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.

6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.

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