Quick Details
Carbon film resistors are a significant improvement on carbon composition. However, in comparison to metal film and metal oxide film, the commercially available range steadily decreases. Metal and oxide film are not more expensive to produce, and have overall better properties.
Description:
Carbon film resistors are a fixed form type resistor. They are constructed out of a ceramic carrier with a thin pure carbon film around it, that functions as resistive material.
Application
Typical use for carbon film resistors is in high voltage and temperature applications. Operating temperatures are up to 15kV with a nominal temperature of 350°C. Examples are high voltage power supplies, radar, x-rays and laser.
Specification
Structure diagram
The construction of resistor (CFR series) shall be as follows:
Item
Material
1
Ceramic core
High alumina ceramic is used.
2
Resistor element
The resistor element shall consist of carbon film.
3
Terminal
Tinned iron cap.
4
Connection
The lead wire, which is plated with solder, shall be mounted to the caps by welding process.
5
Lead wire
Soldered or tinned annealed wire.
6
Undercoat painting
Electric insulation resin.
7
Finishing painting
Epoxy resin is used.
8
Indication
Color code.
1.Electrical Ratings
STYLE
MAX
WORKING
MAX
OVERLOAD
RESISTANCE
VALUE RANGE
CF1/6W / CF1/8W
200V
400V
0.1Ω〜22MΩ
CF1/4W / CF1/4WS
300V
600V
0.1Ω〜22MΩ
CF1/2W / CF1/2WS
350V
700V
0.1Ω〜22MΩ
CF1W / CF1WS
500V
1000V
0.1Ω〜22MΩ
CF2W / CF2WS
500V
1000V
0.1Ω〜22MΩ
CF3W / CF3WS
600V
1000V
0.1Ω〜22MΩ
CF5W / CF5WS
600V
1000V
0.1Ω〜22MΩ
2. Reliable test
ITEM (STANDARD)
PERFORMANCE AND/OR
QUALIITY ACCEPTANCE
TEST METHOD
Resistance value Vs
Temperature
Characteristics
For RX∠100KΩ
+350〜-500PPM/℃
100KΩ≦RX ≦1MΩ
0〜-700PPM/℃
1 MΩ ∠ RX
0〜-1500PPM/℃
JIS-C-5202 5.2
Measure resistance (Ro ohm) at room
Temperature(To ℃)
Measure again the same at 100℃
Higher than room temperature
6
R – RO 10
PPM = *
RO (T0+100) –T0
Short time overload
The resistance variation shall be
within±(0.75% + 0.05 ohm) and there
Shall be no mechanical breakage
JIS-C-5202 5.5
Apply DC voltage 2.5times the rated
Voltage for 5 seconds
The leave at room temperature for 30
Minutes then measure MAX overload
Voltage 0.50W – 700V (DC)
Insulation resistance
1000M ohm or more
JIS-C-5202 5.6 In V-BLOCK
Lay the resistor on 90° angle metal V
Block apply 100VDC between resistor
Lead and V block for one Minute And
Measure
Voltage endurance
The resistance variation shall be
within±(2% + 0.05ohm) and there
shall be no mechanical breakage
JIS-C-5202 5.7
Icy the resistor on the 90° angle metal V
Block and apply reamed AC voltage for
One Minute. Test voltage 0.25W –
500V (AC) 0.50W –700V(AC)
Intermittent overload
Resistance variation shall be
Within ±(2.00% + 0.05ohm)
JIS-C-5202 5.8
Apply AC voltage 4 times the rated
voltage for 1 second and rest for 25
seconds and Repeat this cycle for
10000±200times leave resistor 30
minutes at room temperature after test
and measure Maximum voltage for
intermittent Overload.0.50W-700V(AC)
Terminal strength
Resistance variation shall be within
±(0.5% + 0.05ohm) also there
Shall be on mechanical breakage
Pull test: apply 2.5kg force to the
lead in the direction of lead
axislor30±5 seconds.
Heat resistively
Against soldering
Resistance variation shall be within ±
(1.0%+0.05ohm) also there
Shall be on mechanical breakage
JIS-C-5202 7.10
Dip the lead in to a solder bath having a
Temperature of 350℃ ± 10℃ up to
4±0.8mm from the body of the resistor
at room temperature 3 hours after ,then
Measure
Solder ability
More than 95% of the surface of the
lead shall be covered by new solder
after the leads are dipped in the
Solder
JIS-C-5202 6.5
Dip the lead in to a solder bath having a
Temperature of 260℃± 5℃ up to
4±0.8mm from the body of the resistor and
hold it for 5 ± 0.5seconds then inspect
Humidity load test
Resistance variation be
Within ± (3.0% + 0.05ohm)
Also there shall be mo mechanical
breakage
JIS-C-5202 7.9
In temperature chamber having
temperature 40℃± 2℃,relative
humidity 90 – 95%, Apply rated
voltage 1.5hour and shut voltage 0.5
hour repeat this cycle for 1000 hours,
leave in room temperature for lhour
after test, then measure
Load life test
The variation of the resistance
Shall be within ± (3%+0.05ohm)
Also there shall be no mechanical
Breakage
JIS-C-5202 7.10
In the constant temperature chamber having
Temperature70℃ ± 2℃,apply rated
Dc voltage for 1.5hour and shut voltage for
0.5 hour and repeat thin cycle for 1000
hours, leave in room temperature lhour
after test, then measure
3.Color refer
Color
1 st Band
2 nd Band
3 rd Band
4 th Band
Black
0
0
0
10
Brown
1
1
1
10
Red
2
2
2
10
±2.0%
Orange
3
3
3
10
Yellow
4
4
4
10
Green
5
5
5
10
Blue
6
6
6
10
Violet
7
7
7
10
Grey
8
8
8
10
White
9
9
9
10
Gold
-1
10
±5.0%
Silver
-2
10
±10.0%
4. External dimensions P type
Type
Dimensions
Normal Size
Small Size
I±2.0
L±1.0
ψD
ψd±0.05
H±2.0
CF1/8W
CF1/4WS
60
3.2
1.8±0.5
0.43
28
CF1/4W
CF1/2WS
60
6.5
2.3±0.5
0.45
28
CF1/2W
CF1WS
60
9.0
3.2±0.5
0.50
28
CF1W
CF2WS
60
11.5
4.5±1.0
0.68
Carbon-film Fixed Resistors with Power Rating of 1/8 to 2W
Contact Supplier
Active Member
12
Years
Guangdong, Dongguan
Since 2013
Business Type :
Manufacturer,Distributor/Wholesaler,Agent,Importer,Exporter,TradingCompany
Total Annual :
2,000,000-5,000,000
Employee Number :
120-138
Certification Level :
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