Product Manufacturing solution for Silicone phone case:
Finished Sample pictures:
Firstly, make mold in Mold making machine LX-C01-1, support machine is LX-C04 and LX-C05, mold Maine in machine LX-C03, brief introduction of them as below:
Mould making machine
LX-C01-1 Aluminum /steel mold
1. LX-C01-1 CNC engraving machine
Specification:
Application:
To make the steel mold or aluminum mold for any design as customized. The machine is with a professional software for programming.
LX-C04 LX-C05 LX-C03
2. LX-C04 Knife Grinding Machine
Specification:
Power: 5 KW
Voltage: 220V single phase
Application: To make the knife sharp for CNC machine tools.
3. LX-C05 Manostat
Specification:
Power: 5 KW
Voltage: 220V single phase
Application: To make the Voltage stable for CNC machine.
Remarks: If CNC is not required, buyer can consider to buy the molds from us in the beginning. If so above 3 mentioned machine unit are not required.
4. LX-C03 Sandblasting machine
Specification:
Code | Inside Area | Air Pressure | Wind Absorb Quantity | Voltage | Power | Weight | Dimension |
LX-C03 | 700*500mm | 6kg/cm3 | 3m3/H | 220V | 50W | 55kg | L750*W550*H1600mm |
Application:
1. Clean up the mold surface after engraving to remove the knife mark from the mold;
2. Clean up the marks ( water mark, nick etc) inside the mold after long time mold using.
Remarks: The sandblasting machine is necessary to purchase even CNC is not purchased.
Secondly, Mixing the liquid silicone with additives and color in Machine LX-S01.
5. LX-S01 Table Type Stirring Machine
Application
Mixing Silicone with Colors (Also use for mixing silicone with catalyst)
Speed control | Yes |
Power Requirement | 220V, Single Phase, 0.1Kw |
Air Requirement | None |
LX-S01
Thirdly, vacuum degassing in machine LX-S02 Vacuum machine.
6. LX-S02 Vacuum Machine
Application:
During mixing the Silicone with color, air will go inside
the material. Then need to have a vacuum process
to remove the air bubble out.
Specification:
Working Area | 300mmØ x 2 pcs |
Power Requirement | 220V, Single Phase, 1.1Kw or (380V, 3 Phase, 1.1Kw) |
Air Requirement | None |
Fourth step: Color filling in machine LX-E02-2 (Manual type) or LX-P800 (Automatic type), generally, Collocation with manual and automatic machine is the best.
7. LX-E02-2 Work table with 4 manual dripper.
Application:
Put the silicone into the tube, then worker use this device to control the flow of silicone to the mould. One color one device , its more convenient to making a sample quickly.
Specification:
Power Requirement | 220V, Single Phase, 1.5 Kw |
Air Requirement | 4kg/cm2 |
LX-E02-2
8. LX-P800 Automatic dripping machine
Model No.: | LX-P800 |
Type: | 12 color(standard) ,others can be customized |
Work Journey: | L600*W400*H120MM |
Dimension: | L1200*W1000*H1600MM |
Weight: | 380KG |
Power: | 1000W |
voltage: | 220V |
Transmission Method: | Ball screw |
Packing size | 1280*1120*1670 MM |
Application: to fill the color automatically. It is 12 colors (standard type).
LX-P800
12 color automatic dripping machine advantages:
1. No computer can work, also be programmed by computer or teach box both;
2. Three axis(X、Y、Z), easy installation, easy operation, foreigners even can install and run the machine with our manual and English instruction without Chinese specialist coming.
3. Twelve dripping head can work 12 cavities same time and also can work 4 cavities with 3 different color. One machine can save 4 to 6 workers.
4.Twelve fast button can run 12 different design same time very easily and fast.
5. Heavy weight with 380 KG can work with highest speed at 0.8m per second.
6.Higher precision with ±0.01mm and big capacity memory card can save more than 65000 files.
7. Machine will equipped with logo shop software freely for programming and it can work with all data setting and image edit and machines link adjustment.
8. It can work with PVC, silicone, ink, paint,etc.
Fifth step: Solid silicone material preparation, mixing the solid silicone material with silicone color in machine LX-S06, then cut solid silicone material to piece in machine LX-S08, after then, silicone label hot pressing shaping in machine LX-S07. Below brief introduction for each machine.
LX-S06 LX-S08 LX-S07
5. LX-S06 Silicone matching Machine
Specification:
Item/Code | Roller Diameter(mm) | Roller Length(mm) | Roller Space(mm) | Ratio Between rollers | Meterial Weight(KG) |
LX-S06-A | 150 | 500 | 0-10 | 1:1.2 | 10 |
Item/Code | Total Power(KW) | Voltage(V) | Weight(KG) | Dimension L*W*H(mm) | |
LX-S06-A | 4 | AC/308V | 800 | 960*630*1150 |
Application: The machine is used for solid silicone mixing with catalyst and colors and then will be a sheet from in-roll types for next process.
6. LX-S08 silicone cutting machine
Specification:
Cutting Width(mm) | Cutting Length(mm) | Cutting Thickness(mm) | Control System | Motor(KW) | Voltage(V) | Weight(KG) | Dimension L*W*H(mm) |
<=520 | 0.1-500 | 1-10 | PLC | 0.12 | AC/220 | 180 | 1000*800*1150 |
Application: The machine is used to cut the sheet form in roll types by silicone matching machine to a piece by piece for production.
Remarks: If it is too expensive and the process can be made by manual under condition of one balance is required.
7. LX-S07 solid silicone brand shaping machine
Specification:
Item/Code | Heating Plate Dimension L*W(mm) | Total Power (KW) | Heating Power(KW) | Voltage(V) | Weight(KG) | Dimension L*W*H(mm) |
LX-S07-25 | 300*300 | 2.2 | 6 | AC/380 | 350 | 800*1500*1200 |
Application: The machine is used to heat and press for forming.
Pre-sale service:
1. You will get free solution for your production with suitable machinery combination.
2. You will get Factory direct sale price.
3. You will get durable quality of machine and most professional service.
4. Your visiting to our factory for checking or training is warmly welcome.
After-sale service:
1. Warranty: 1 year free and life long maintenance
2. Free installation & training service.
3. 24 hours online consult a day;