2,SJZ80/156 conical twin-screw extruder

Technical data

Extrusion capacity

280-350kg/h

Screw

Diameter conical 80/ 156 mm

Material of screw: 38CrMoAlA

Surface treatment: Alloy and Nitriding processing, thickness: 0.4 ~ 0,7mm, Polishing

Rotating speed (counter rotating): 1-36.9RPM

Barrel

Diameter conical 80/156

Inner processing: Alloy and Nitrided with thickness: 0.4 ~ 0.7mm

Heating zones: 5

Heating mode: Cast Aluminum heater covered with stainless steel

Heating power: 24kw

Cooling mode: Blower 0.55×4sets

Driving motor

Motor power: 55Kw AC (SIEMENS)

Dosing feeding system

Motor:1.5Kw

Double screw forced feeding

Vacuum system

Vacuum pump: 2.2kw,1 set

Vacuum degree = 0 ~ 0.075 Mpa

Adaptor

Material: #40steel Chrome plated40, inner convergent flow type

Connection method with die: clamping block + bolt

Pressure melt sensor and thermocouple

Main electric cabinet

Inverter: ABB

Contactor: Schneider

Air Switch: LS

Relay: Omron

Temperature controller: Omron

Self-protective system

Over current protective of motor

Over pressure protective of screw

Outer size and weight

5200×1550×1550mm

5000kg

3,Vacuum loader and drying hopper

Technical data

Vacuum loader

Rated transmission capacity: 200kg/h

Motor power: 1.1KW

Pipe diameter: Φ50

Hopper : stainless steel

Max air volume: 2 M3/min

Drying hopper

Load capacity: 50kg

Power of air-blower: 0.12KW

Heating power: 4.8KW

4.SJ50/30 single screw extruder

Technical data

Extrusion capacity

50kg/h

Screw

38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm, Polishing

Rotating speed (counter rotating): 1-48RPM

Dia:50mm

L/D:30:1

Barrel

38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm, Grinding.

Heating zones: 4

Heating mode: Cast Aluminum heater covered with stainless steel

Heating power: 8kw

Cooling mode: Blower 0.18×4sets

Driving motor

Motor power: 15Kw AC (SIEMENS)

Main electric cabinet

Inverter: ABB

Contactor: Schneider

Air Switch: LS

Temperature controller: Omron

Outer size and weight

2800×1350×1400mm

1500kg

5,Extrusion mould and distributor

Technical data

Flat extrusion mould:

Mould type: clothes rack

Material of die-head: 5CrNiMo steel

Effective width of mould lip: 1100mm

Adjusting arrange of mould thickness: 1-4mm

Final width of product: 880mm

Final thickness of product: 2-3mm

Heating power of each zone: 5KW×7sets

Heater: stainless steel stick Polishing precision of mould lip flow plane: 0.015－0.02(um), others: 0.02－0.03(um)Electroplate: mould flow plane treatment by hard chrome plating, thickness 0.03－0.04mm, hardness: 60－65RocKWellc, surface treatment by chrome plating at thickness: 0.01－0.02mm

Flow distributor:

Material: P20steel

Composite structure: AB type

Heating power: 5KW

6,Embossing roller

Technical data

Central height: 1050mm

Max line speed: 5m/min

Rotating power: 1.5KW×2

Dimension of roller:φ300mm×1250mm

Up roller is Embossing roller, the down roller is mirror Roller. Roller surface treatment by hard chrome plated (depth 0.10-0.15)

Control System

7,Temperature controller

Technical data

Max water temperature:90 ℃

Heating power 15KW

Water pump power 1.5KW

Used for embossing roller

8,Glazed-tile forming machine

Technical data

Quality of module: 44 sets

Material: aluminum alloy

Extrusion Line speed: 0-3m/min

Max haul-off power: 50KN

Driver motor power: 5.5KW

Adopt ABB frequency inverter control

Coolingmode:fancooling,0.55KWx8sets External connecting gas source exhaust amount 0.67m3/min Exhaust pressure0.7MPa

Moving of Forward and Backward

Range±:750mm Motor power:0.18KW

9,Cutter

Technical data

Cutting mode: saw cutting

Cutting motor power: 1.5KW

Pneumatic control,
equipped with special adjustable locator in order to ensure the accuracy of the location of each cut..

10,Stacker

Technical data

Material: stainless steel

Length: 6000mm

11,Ridge tile Oven

Technical data

Two layer structure

Put the flat tile to the Oven, when the temperature reach to 150℃,put the flat tile to the Ridge tile forming machine,

The final product see List 12