37KW Squirrel-Cage Asynchronous And Synchronous Electric Motor Non-speed Sensor Vector Frequency Inverter
37KW Squirrel-Cage Asynchronous And Synchronous Electric Motor Non-speed Sensor Vector Frequency Inverter series frequency Inverter, as a general current vector frequency Inverter with high performance,dedicated to the induction motor drive.Drivers available for packaging, food, fans, pumps and a variety of automated production equipment.
Features
Support the vector control for various motors.
1. Support the asynchronous motor and the vector control for an synchronous motor.
2. Support the vector control for permanent magnet synchronous motor without absolute position feedbacks.
3. Support various encoders,differential encoder,open collector encoder and rotary encoder.
The newest non-speed sensor vector control
1. The non-speed sensor vector control can do locked-rotor movement and it can output 150% rated moment of force at 0.5Hz.
2. The non-speed sensor vector control can reduce the sensitivity of motor parameter and improve the current applicability.
3. It can be used for winding control,load distribution under various motors dragging one load and other occasions.
Characteristics of high starting torque and superior responsiveness
1. The 150% starting torque can be provided at 0.5Hz ( without the vector control for sensor ) , while 180% torque at zero speed (with the vector control for sensor) can be provided at 0 Hz.
2. Without the vector control for sensor, the torque is <20 ms. With the vector control for sensor, the torque is <5 ms
Specification
Item | Specifications | ||
Standard functions | Input voltage range | Voltage continuous fluctuation: ±10% Voltage transient fluctuation: -15% ~ +10% | |
Input frequency | 50Hz/60Hz Fluctuation range: ±5% | ||
Maximum frequency | Vector control: 0~300Hz V/F control: 0~320Hz | ||
Carrier frequency | 0.5Khz ~16KHz The carrier frequency is automatically adjusted based on the load features. | ||
Input frequency resolution | Digital setting: 0.01Hz Analog setting: maximum frequency ±0.025% | ||
Control mode | Sensorless fux vector control (SVC) Closed-loop vector control (FVC) Voltage/Frequency (V/F) control | ||
Start-up torque | G type: 0.5Hz/150% (SVC); 0Hz/180% (FVC) P type: 0.5Hz/100% | ||
Speed range | 1:100 (SVC) | 1:1000 (FVC) | |
Speed stability accuracy | ±0.5% (SVC) | ±0.02% (FVC) | |
Torque control accuracy | ±5% (SVC) | ||
w Standard functions | Overload capacity | G type: 60s for 150% of the rated current, 3s for 180% of the rated current. P type: 60s for 120% of the rated current, 3s for 150% of the rated current. | |
Torque boost | Fixed boost; Customized boost 0.1%~30.0% | ||
V/F curve | Straight-line V/F curve; Multi-point V/F curve; N-power V/F curve (1.2-power, 1.4-power, 1.6-power, 1.8-power, Square). | ||
V/F separation | Two types: complete separation; half separation | ||
Torque limit and control | It can limit the torque automatically and prevent frequent over current tripping during the running process. Torque control can be implemented in the FVC mode. | ||
DC braking | DC braking frequency: 0.00Hz to maximum frequency Braking time: 0.0s ~ 36.0s Braking action current value: 0.0% ~ 100.0% | ||
JOG control | JOG frequency range: 0.00Hz ~ 50.00Hz JOG acceleration/deceleration time: 0.0s ~ 6500.0s | ||
Simple PLC,Onboard multiple preset speeds | It implements up to 16 speeds via the simple PLC function or combination of X terminal states. | ||
Onboard PID | It realizes process-controlled closed loop control system easily. | ||
Auto voltage regulation (AVR) | It can keep constant output voltage automatically when the mains voltage changes. | ||
Overvoltage/Overcurrent stall control | The current and voltage are limited automatically during the running process so as to avoid frequency tripping due to overvoltage/overcurrent. | ||
Individualized functions | High performance | Control of asynchronous motor and synchronous motor are implemented through the high-performance current vector control technology. | |
Torque control mode | Speed control and torque control mode, can realize the open-loop tension control. | ||
Power dip ride through | The load feedback energy compensates the voltage reduction so that the AC drive can continue to run for a short time. |
Individualized functions | Rapid current limit | It helps to avoid frequent overcurrent faults of the AC drive. |
Virtual IO | Five groups of virtual XDO can realize simple logic control. | |
Fixed length control | According to the number of pulses to achieve constant length control. | |
Timing control | Time range: 0.0Min ~ 6500.0Min | |
Multi-motor switchover | Four motors can be switched over via four groups of motor parameters. | |
Multiple communication protocols | It supports communication via Modbus-RTU, PROFIBUS-DP, CANlink and CANopen. | |
Motor overheat protection | The optional I/O extension card enables AI3 to receive the motor temperature sensor input so as to realize motor overheat protection. | |
Multiple encoder types | It supports various encoders such as differential encoder, open-collector encoder, resolver, UVW encoder, and SIN/COS encoder. | |
RUN | Running command source | Operation panel; control terminals; Serial communication pot. You can perform switchover between these sources in various ways. |
Frequency source A | There are a total of 10 frequency sources, such as digital setting, analog voltage setting, analog current setting, pulse setting and serial communication port setting. You can perform switchover between these sources in various ways. | |
Frequency source B | There are ten frequency sources. It can implement fine tuning of auxiliary frequency and frequency synthesis. | |
Input terminal | Standard: 5 digital input(X) terminals, one of which supports up to 100KHz high-speed pulse input; 2 analog input(AI) terminals, one of which only supports 0 ~ 10V voltage input 4 ~ 20mA current input. Expanding capacity: 5 X terminals; 1 AI terminal that supports -10 ~ 10V voltage input. | |
Output terminal | Standard: 1high-speed pulse output terminal (open-collector) that supports 0 ~ 100KHz square wave signal output; 1 digital output (DO) terminal; 1 relay output terminal; 1 analog output (AO) terminal that supports 0 ~ 20mA current output or 0 ~ 10V voltage output. Expanding capacity: 1 DO terminal; 1 relay output terminal; 1 AO terminal that supports 0 ~ 20mA current output or 0 ~ 10V voltage output. | |
Display and operation on the operation panel | LED display | It displays the parameters. |
Key locking and function selection | It can lock the keys partially or completely and define the function range of some keys so as to prevent mis-function. | |
Protection mode | Motor short-circuit detection at power-on, input/output phase loss protection, overcurrent protection, overvoltage protection, undervoltage protection , overheat protection and overload protection | |
Optional parts | LCD operation panel, braking unit, I/O extension card 1, I/O extension card 2, user programmable card, RS485 communication card, PROFIBUS-DP communication card, CANlink communication card, CANopen communication card, differential input PG card, UVW differential input PG card, resolver PG card and OC input PG card | |
Environment | Installation location | Indoor, free from direct sunlight, dust, corrosive gas, combustible gas, oil smoke, vapour, drip or salt. |
Altitude | Lower than 1000m | |
Ambient temperature | -10℃ to +40℃ (de-rated if the ambient temperature is between 40℃ and 50℃) | |
Humidity | Less than 95% RH, without condensing | |
Vibration | Less than 5.9m/s2 (0.6g) | |
Storage temperature | -20℃ to +60℃ | |
IP level | IP20 | |
Pollution degree | PD2 | |
Power distribution system | TN, TT |
Wiring mode control loop
The function description of control terminal
Category | Terminal symbol | Terminal name | Function description |
---|---|---|---|
Power supply | +10V-GND | External connection of +10V power supply | Provide power supply of +10V externally, with maximize output current: 10mA It is generally used as working power supply for external potentiometer and the resistance range of potentiometer is 1kΩ~5k Ω |
+24V-COM | External connection of +24V power supply | +24V power supply is provided outwards and generally used as the working power supply for digital input/output terminal and the power supply for external sensor Maximum output current: 200mA | |
OP | Input terminal of external power supply | The factory default is connection to+24V When an external signal is used to drive DI1~DI5, OP shall be connected to external power supply and disconnected from+24V power supply terminal | |
Analog input | AI1-GND | Analog Input Terminal 1 | 1. Input voltage range: DC 0V~10V 2. Input resistance: 22kΩ |
AI2-GND | Analog Input Terminal 2 | 1. Input range: 4mA~20mA, 2. Input resistance: 500Ω for current input. | |
Digital input | DI1- OP | Digital Input 1 | 1. Optical coupler isolation, with bipolar input 2. Input resistance: 2.4kΩ 3. Voltage range in input level: 9V~30V |
DI2- OP | Digital Input 2 | ||
DI3- OP | Digital Input 3 | ||
DI4- OP | Digital Input 4 | ||
DI5- OP | High-speed pulse input terminal | Apart from the characteristics of DI1~DI5, it may be used as high-speed pulse input channel. Maximum input frequency: 50kHz | |
Analog output | AO1-GND | Analog Output 1 | Jumper J5 on the control panel shall determine voltage or current output. Output voltage range: 0V~10V Output current range: 0mA~20mA |
Relay output | T/A-T/C | Open terminal | Contact drive capacity: 25V ac,3A,COSØ=0.4 . 30Vdc ,1A |
Communication interface | 485+,485- | Modbus | Modbus communication interface, non-isolated output |
Factory
Daily maintenance
Due to the influences of temperature, humidity and dust in the environment and the effect of vibration, the internal components of frequency converter are resulted to aging, which causes the potential occurrence of the failure for frequency converter or the decrease of the service life for frequency converter. Therefore, it is necessary to implement the daily and regular maintenance to the frequency converter.
Daily inspection items:
1) Whether the sound changes abnormally when the motor is running
2) Whether vibration occurs when the motor is running
3) Whether the installation environment for frequency converter changes
4) Whether the cooling fan of frequency converter functions normally
5) Whether the frequency converter is overheated
6) Daily cleaning:
7) Always keep the frequency converter in clean state.
8) Effectively remove the dust on the surface of frequency converter, thus preventing the dust enter into the inside of the frequency converter. Especially for the metal dust
9) Effectively eliminate the oil in the cooling fan of frequency converter.
Daily maintenance
Please make regular inspections to the places which are hard to be inspected during running.
Regular inspection items:
1) Inspect the air channel and clean it regularly
2) Inspect whether the screw is loose
3) Inspect whether the frequency converter suffers from corrosion
4) Inspect whether the terminal block has the arc traces
5) Insulation test for major loop
Remind: when using the megameter (use DC 500V megameter please) to measure the insulation resistance, the major loop line needs to be disconnected with the frequency converter. Do not use the insulation resistance meter to measure the insulation of the control loop. No need to conduct the high voltage test (it is already completed in delivery).
Shipment and Packaging