In the automotive industry, the performance and reliability of critical components such as the car engine, battery, and brake system are of utmost importance. These components are exposed to a wide range of environmental conditions during a vehicle's lifespan, and their proper functioning is crucial for the safety and efficiency of the car. A Constant Climatic Test Chamber designed specifically for these automotive components is an invaluable tool that enables manufacturers, researchers, and quality control professionals to evaluate how these components perform and endure under various controlled environmental conditions.
The Constant Climatic Test Chamber for car engine, battery, and brake system is engineered to meet the unique testing requirements of these vital automotive parts. The car engine is the heart of the vehicle, responsible for powering its movement. The battery provides electrical energy for various functions, from starting the engine to powering onboard electronics. The brake system, on the other hand, is crucial for the vehicle's safety, enabling it to decelerate and stop.
The primary purpose of this chamber is to simulate the diverse environmental conditions that these components encounter in real - world driving scenarios. This includes extreme temperatures, high humidity, dust, and rapid temperature changes. By subjecting the car engine, battery, and brake system to these controlled conditions, manufacturers can identify potential weaknesses in design, materials, and manufacturing processes. This information can then be used to improve product quality, enhance reliability, and ensure that these components can function optimally in all environmental conditions that a car may face.
- Wide Temperature Range
- The chamber is capable of achieving a broad temperature range that is highly relevant to automotive testing. It can reach extremely low temperatures, typically as low as - 70°C, which is useful for testing how the engine starts and operates in cold climates, the battery's performance in freezing conditions, and the brake system's response to icy surfaces. On the other hand, it can attain high temperatures of up to + 150°C, simulating the heat generated in the engine compartment during extended driving in hot weather, the impact of high ambient temperatures on the battery, and the brake system's ability to withstand heat during heavy braking.
- The temperature control is highly precise, with an accuracy of ±0.5°C. This precision is essential as even small temperature variations can significantly affect the performance of these components. For example, a slight change in temperature can impact the engine's fuel combustion efficiency, the battery's charging and discharging capacity, and the brake system's friction characteristics.
- Accurate Humidity Regulation
- Humidity levels within the chamber can be precisely regulated from 10% to 95% relative humidity. High humidity can lead to corrosion in the engine, battery, and brake components, affecting their performance and lifespan. It can also cause issues such as brake fade due to moisture absorption in the brake pads and rotors. Low humidity, on the other hand, can contribute to static electricity problems in the battery and electrical components of the engine.
- The humidity control accuracy is usually within ±3% relative humidity. This ensures that the test environment closely replicates the real - world humidity conditions that these components may encounter, providing reliable and consistent test results.
- Uniform Climatic Distribution
- The interior of the constant climatic test chamber is designed to provide a uniform distribution of temperature and humidity throughout the test volume. Advanced air circulation systems and multiple sensors are strategically placed to ensure that the temperature variation within the chamber is typically within ±1°C, and the humidity variation is within ±5% relative humidity.
- For the car engine, battery, and brake system, which are complex assemblies of various components, a uniform environment is crucial. It ensures that all parts of these components are exposed to the same climatic conditions, eliminating any biases in the test results and providing a more accurate representation of their performance under real - world conditions.
- Long - Term Stability
- The chamber is capable of maintaining stable climatic conditions over long periods. This is essential for conducting long - term endurance tests on these components. For example, an engine may need to be tested for thousands of hours under specific temperature and humidity conditions to evaluate its long - term reliability. The battery's lifespan and performance can also be accurately assessed through extended testing. The brake system's durability can be tested by subjecting it to repeated braking cycles under constant climatic conditions. The chamber's stability ensures that the test conditions remain constant throughout the test, providing consistent and comparable results.
- Programmable Test Profiles
- Operators have the flexibility to create programmable test profiles that simulate the complex and variable environmental conditions that these components experience in real - world driving. These profiles can include cyclic changes in temperature and humidity to mimic seasonal variations, sudden changes to simulate extreme weather events, or custom - tailored profiles based on specific driving scenarios. For example, a test profile can be designed to simulate the temperature and humidity changes that a car experiences during a long - distance journey from a cold mountainous region to a hot and humid coastal area.
- The ability to create customized test profiles allows manufacturers to test these components under conditions that are relevant to their intended use. This provides more accurate and meaningful test results, enabling them to better understand how these components will perform in different real - world scenarios and make targeted improvements to enhance their performance and reliability.
- Optional Test Accessories
- The constant climatic test chamber can be equipped with a variety of optional test accessories to meet specific testing requirements. For the car engine, dynamometers can be added to simulate different load conditions, while exhaust gas analyzers can be used to measure the emissions. For the battery, charging and discharging equipment can be installed to test its performance under various electrical loads. For the brake system, brake dynamometers can be used to measure the braking force and torque, and wear sensors can be added to monitor the brake pad and rotor wear. Additionally, dust and salt - spray generators can be used to simulate the effects of dusty roads and salt - laden air on these components.
- Intuitive Control Interface
- The chamber is equipped with an intuitive control interface that simplifies the operation process. The interface allows operators to easily set and adjust test parameters, such as temperature, humidity, test duration, and test profiles. It also provides a clear display of the current test status, including the actual temperature and humidity values, elapsed test time, and any error messages. The user - friendly design ensures that even operators with limited technical expertise can efficiently conduct tests on these automotive components.
- Remote Monitoring and Control
- Many models of the constant climatic test chamber offer remote monitoring and control capabilities. This feature is highly beneficial for automotive manufacturers and quality control teams, as it allows them to monitor the test progress and adjust the test parameters from a remote location, such as an office or a control center. This is especially useful for long - term tests or when multiple tests are being conducted simultaneously. Remote monitoring and control enable timely intervention in case of any issues, ensuring the smooth and efficient operation of the testing process.
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Model |
CTHC-80 |
CTHC-150 |
CTHC-225 |
CTHC-408 |
CTHC-800 |
CTHC-1000 |
Inside dimension(W x D x H) cm |
40 x 50 x40 |
50 x 60 x 50 |
50 x 75 x 60 |
60 x 85 x 80 |
100 x 100 x 80 |
100 x 100 x 100 |
Outside dimension(W x D x H) cm |
95 x 140 x 95 |
105 x 150 x 105 |
105 x 165 x 115 |
115 x 175 x 140 |
155 x 190 x 140 |
155 x 190 x 160 |
Internal material |
#304 Stainless Steel |
External material |
Powder coated #304 Stainless Steel |
Temperature range |
+ 150℃~ - 70 ℃ |
Humidity range |
10% ~ 98% R. H |
Temperature Uniformity ℃ |
0.01 |
Humidity Uniformity % R. H. |
0.1 |
Temperature stability ℃ |
±0.3 |
Humidity stability % R. H. |
±2 |
High temperature ℃ |
100 |
100 |
100 |
100 |
100 |
100 |
Heating time (min) |
20 |
30 |
30 |
30 |
30 |
30 |
Low temperature |
0, -40, -70 |
0, -40, -70 |
0, -40, -70 |
0, -40, -70 |
0, -40, -70 |
0, -40, -70 |
Cooling time (min) |
20, 50, 70 |
20, 50, 70 |
20, 50, 70 |
20, 50, 70 |
20, 50, 70 |
20, 50, 70 |
Air circulation system |
Mechanical convection system |
Cooling system |
Imported compressor, fin evaporator, gas condenser |
Heating system |
Sus304 Stainless steel High-speed heater |
Humidification system |
Steam Generator |
Humidification water supply |
Reservoir, Sensor-controller solenoid valve, recovery-recycle system |
Controller |
Touch panel |
Electrical power requirements |
Please contact us for requirements of specific models |
Accessories |
Multi-layer enhanced glass window,test hole, action indicator light, case lighting barrier shelf x2 |
Safety device |
Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light |
- Reliability and Durability Testing
- By subjecting the car engine, battery, and brake system to constant climatic conditions, the chamber helps manufacturers identify potential weaknesses and failure points in these components. This allows for the improvement of product designs, materials selection, and manufacturing processes to enhance reliability and durability. For example, if an engine experiences misfires at high humidity levels, the manufacturer can investigate and make design changes to improve its performance in such conditions.
- Performance Evaluation
- The data collected from the tests provides valuable insights into how these components perform under different environmental conditions. For the engine, this includes evaluating parameters such as power output, fuel efficiency, and emissions. For the battery, it involves assessing its charging and discharging capacity, lifespan, and response to different temperatures. For the brake system, it includes measuring braking force, stopping distance, and the rate of wear of brake components. This information helps manufacturers optimize the performance of these components and ensure that they meet the required standards.
- Quality Control
- The constant climatic test chamber is an essential tool for quality control in the automotive industry. By testing these components before they are installed in vehicles, manufacturers can ensure that they meet the strict quality standards set by the industry. This helps to prevent defective components from reaching the market, protecting the reputation of the manufacturer and ensuring the safety and satisfaction of customers.
- Compliance Testing
- The automotive industry is subject to various national and international standards and regulations regarding the performance and reliability of car engine, battery, and brake system components under different environmental conditions. The constant climatic test chamber enables manufacturers to conduct compliance testing to ensure that these components meet these requirements. For example, there may be standards specifying the minimum and maximum temperature and humidity levels that these components must withstand without malfunctioning, as well as requirements for emissions, braking performance, and battery safety.
- Stringent Manufacturing Process
- The manufacturing of the constant climatic test chamber follows strict quality control procedures. Each component, from the chamber's body and insulation materials to the temperature and humidity sensors, control electronics, and air circulation systems, is sourced from reliable suppliers and undergoes thorough inspection and testing.
- The assembly process is carried out by highly skilled technicians in a clean and controlled environment. The chamber is calibrated and verified at multiple stages during production to ensure its accuracy and performance. This includes testing the temperature and humidity control systems, air circulation performance, and overall chamber integrity.
- Quality Certification and Validation
- Our constant climatic test chamber has obtained relevant quality certifications, such as ISO standards for environmental testing equipment. It has also been validated by independent testing laboratories to ensure that it meets industry standards and provides accurate and reliable test results.
- We continuously update and improve our product based on the latest technological advancements and customer feedback. This ensures that our constant climatic test chamber remains at the forefront of environmental testing technology for automotive components.
- Car Engine Testing
- A major automotive manufacturer was developing a new high - performance engine. The engine components were tested in the constant climatic test chamber to evaluate their performance under extreme conditions. The testing revealed that the engine's cooling system was not efficient enough at high temperatures, leading to overheating issues. Based on this result, the manufacturer redesigned the cooling system, improving its capacity and efficiency. The new engine passed all the subsequent tests and was successfully integrated into the new car model.
- Battery Testing
- An electric car manufacturer was testing a new battery model for its vehicles. The batteries were subjected to various temperature and humidity conditions in the constant climatic test chamber. The testing showed that the battery's charging speed decreased significantly at low temperatures. The manufacturer then developed a new battery management system that included a pre - heating function for the battery. After implementing this change, the battery's performance at low temperatures improved significantly, enhancing the overall performance of the electric car.
- Brake System Testing
- A brake system manufacturer was conducting durability tests on a new brake pad design. The brake pads were tested in the constant climatic test chamber under different temperature and humidity conditions, as well as repeated braking cycles. The testing revealed that the brake pads wore out quickly at high temperatures and high humidity. The manufacturer then changed the material composition of the brake pads and improved their heat dissipation properties. The new brake pads showed significantly improved durability in subsequent tests, ensuring the safety and reliability of the brake system.
- Pre - Sales Technical Consultation
- Our team of automotive testing experts provides in - depth technical consultations to help customers understand the capabilities and suitability of the constant climatic test chamber for their specific testing needs. We offer demonstrations and training sessions to familiarize customers with the operation and functionality of the chamber before purchase. We also assist in selecting the appropriate chamber model and test parameters based on the customer's requirements.
- After - Sales Service and Maintenance
- We offer comprehensive after - sales service, including on - site installation and commissioning. Our team of experienced technicians is available for regular maintenance, calibration, and emergency repairs. We provide genuine spare parts and timely upgrades to ensure the long - term performance and reliability of the chamber.
- We also offer service contracts that include preventive maintenance and priority technical support. Our goal is to ensure that our customers' constant climatic test chambers are always in optimal working condition, providing accurate and reliable test results.
- Training and Technical Support
- We conduct training programs for new users to ensure that they can effectively operate the constant climatic test chamber and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization.
- We also provide software updates and support for the control and monitoring systems of the chamber to keep it up - to - date with the latest features and technologies.
The Constant Climatic Test Chamber for car engine, battery, and brake system is an essential tool for the automotive industry. If you are involved in the manufacturing, research, or quality control of these critical automotive components, this chamber offers a comprehensive solution for your testing needs. Contact us today to learn more and get a customized quotation.