1. Product Name and Purpose

2. Product Features

Vibration Test System

• Diverse Vibration Simulation
  • The vibration test system is capable of generating a wide variety of vibration patterns. It typically covers a frequency range from 1 Hz to 2000 Hz, allowing for the replication of different types of vibrations that food and drug products might experience. Low - frequency vibrations can simulate the movement of vehicles on rough roads, while high - frequency vibrations can mimic the impact of machinery during production or handling. The system can precisely control the vibration amplitude, with a range often from 0.1 mm to 20 mm (peak - to - peak), enabling the reproduction of different levels of vibration intensity.
  • It can generate vibrations in multiple axes, usually three - axis (X, Y, and Z). This is crucial as food and drug products are not only subjected to vertical vibrations but also horizontal and lateral forces during transportation and handling. For example, a box of tablets on a moving conveyor belt may experience vibrations from different directions, and the multi - axis vibration capability of the test system can accurately simulate these real - world mechanical stresses.
• Customizable Test Profiles
  • Operators have the flexibility to create highly customized vibration test profiles. They can define parameters such as the test duration, the sequence of vibration frequencies and amplitudes, and the number of vibration cycles. For instance, a test profile can be designed to simulate the vibrations during a long - distance international shipment of food products, which may involve different vibration conditions at various stages of the journey. This customization allows for a more accurate representation of the actual conditions that food and drug products are likely to encounter.

Controlled Temperature and Humidity Chamber

• Precise Environmental Control
  • The controlled temperature and humidity chamber integrated with the vibration test system can create a wide range of environmental conditions. The temperature can be precisely adjusted from extremely low values, such as - 40°C for frozen food or certain drugs that require cold storage, to high temperatures of up to + 60°C for products that may be exposed to heat during transportation or storage in warm climates. The humidity control can maintain relative humidity levels from 10% to 95%, enabling the testing of how food and drug products respond to different moisture levels.
  • The chamber can also simulate specific temperature and humidity profiles over time. For example, it can replicate the gradual temperature and humidity changes that a drug may experience during a long - term storage period or the rapid changes that a perishable food item might encounter when moved from a cold storage facility to a warm loading dock.
• Uniform Environmental Conditions
  • The interior of the controlled temperature and humidity chamber is designed to provide uniform environmental conditions throughout the test volume. The temperature variation within the chamber is typically within ±1°C, and the humidity variation is within ±5% relative humidity. This ensures that all food and drug products being tested are exposed to the same environmental conditions, resulting in reliable and consistent test results. This is especially important for ensuring that the testing accurately reflects the real - world scenarios that products will face.

Integrated Control and Monitoring

• User - Friendly Interface
  • The entire test system is controlled through a user - friendly interface that simplifies the operation process. The interface allows operators to easily set and adjust the test parameters for both the vibration test system and the controlled temperature and humidity chamber. It provides a clear display of the current test status, including vibration frequencies, amplitudes, temperature, humidity, and elapsed test time. The interface is designed to be intuitive, even for users with limited technical expertise, ensuring efficient and accurate testing.
• Comprehensive Data Acquisition and Analysis
  • Equipped with a comprehensive data acquisition system, the test system records all relevant data during the test. This includes vibration measurements in multiple axes, temperature and humidity profiles, and any changes in the food or drug products, such as changes in physical appearance, chemical composition, or potency. The data can be stored in a secure database and analyzed using advanced software tools. The system can generate detailed test reports, including graphs, charts, and statistical analysis, to help users understand the test results and make informed decisions.
• Remote Monitoring and Control
  • Many models of this combined test system offer remote monitoring and control capabilities. This feature is highly valuable for manufacturers, as it allows them to monitor the test progress and adjust the test parameters from a remote location, such as an office or a control center. This is especially useful for large - scale testing operations or when the test system is located in a separate facility. Remote monitoring and control ensure continuous supervision and timely intervention, enhancing the efficiency and effectiveness of the testing process.

3. Specific Parameters

• Vibration Test System Parameters

  • Rated Sine Force	300kgf- 8000kg.f
    Frequency Range	DC-3000Hz
    Max. Displacement p-p	51-100mm
    Max acceleration	100g
    Max. Velocity (m/s)	2.0
    Max. Payload	300-5000kg

• Controlled Temperature and Humidity Chamber Parameters

  • Model	CTHC-80	CTHC-150	CTHC-225	CTHC-408	CTHC-800	CTHC-1000
    Inside dimension(W x D x H) cm	40 x 50 x40	50 x 60 x 50	50 x 75 x 60	60 x 85 x 80	100 x 100 x 80	100 x 100 x 100
    Outside dimension(W x D x H) cm	95 x 140 x 95	105 x 150 x 105	105 x 165 x 115	115 x 175 x 140	155 x 190 x 140	155 x 190 x 160
    Internal material	#304 Stainless Steel
    External material	Powder coated #304 Stainless Steel
    Temperature range	+ 150℃~ - 70 ℃
    Humidity range	10% ~ 98% R. H
    Temperature Uniformity ℃	0.01
    Humidity Uniformity % R. H.	0.1
    Temperature stability ℃	±0.3
    Humidity stability % R. H.	±2
    High temperature ℃	100	100	100	100	100	100
    Heating time (min)	20	30	30	30	30	30
    Low temperature	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70
    Cooling time (min)	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70
    Air circulation system	Mechanical convection system
    Cooling system	Imported compressor, fin evaporator, gas condenser
    Heating system	Sus304 Stainless steel High-speed heater
    Humidification system	Steam Generator
    Humidification water supply	Reservoir, Sensor-controller solenoid valve, recovery-recycle system
    Controller	Touch panel
    Electrical power requirements	Please contact us for requirements of specific models
    Accessories	Multi-layer enhanced glass window,test hole, action indicator light, case lighting barrier shelf x2
    Safety device	Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light

4. Product Functions

• Quality and Stability Assessment
  • By subjecting food and drug products to combined mechanical vibrations and controlled environmental conditions, the system helps in assessing their quality and stability. For food products, it can identify issues such as product spoilage, packaging damage, or changes in texture and taste. In the case of drugs, it can detect problems like changes in potency, dissolution rate, or the integrity of the drug formulation. This information is crucial for manufacturers to ensure that their products meet the required quality standards.
• Package Integrity Testing
  • The system is an effective tool for testing the integrity of food and drug packaging. Vibrations can cause packages to shift, and changes in temperature and humidity can affect the material properties of the packaging. By simulating these conditions, manufacturers can determine if the packaging is able to protect the product during transportation and storage. For example, it can identify if a food package is prone to leakage under vibration and high - humidity conditions or if a drug vial's seal remains intact after exposure to temperature fluctuations.
• Compliance Testing
  • The food and drug industries are highly regulated, and products must meet strict quality and safety standards. The combined test system enables manufacturers to conduct compliance testing to ensure that their products meet these requirements. For example, regulatory bodies may specify the maximum vibration levels and temperature - humidity ranges that food and drug products must withstand during transportation and storage. By using this system, manufacturers can verify that their products comply with these regulations.
• Product Development and Optimization
  • The data collected from the tests provides valuable insights for product development and optimization. Manufacturers can use this information to improve the formulation of food and drug products, select more suitable packaging materials, and develop better storage and transportation strategies. For example, if a drug shows signs of degradation under certain vibration and temperature conditions, the formulation can be adjusted to enhance its stability.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The manufacturing of this combined test system follows strict quality control procedures. Each component, from the vibration test system's drive mechanism and the controlled temperature and humidity chamber's sensors to the control electronics and structural frame, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The system is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  • Our test system has obtained relevant quality certifications, such as ISO standards for testing equipment and specific certifications related to the food and drug industries. It has also been validated by independent testing laboratories to ensure that it meets industry standards and provides accurate and reliable test results. We continuously update and improve our product based on the latest technological advancements and customer feedback to maintain its high quality and performance.

6. Application Areas and Success Stories

• Food Packaging Testing
  • A food company was developing a new line of snack products. They used the combined test system to test the packaging of these snacks. The snacks were subjected to vibrations to simulate transportation and different temperature and humidity conditions to mimic storage in various environments. The testing revealed that the packaging was prone to tearing under high - vibration and high - humidity conditions. By changing the packaging material and design, the company was able to improve the packaging's integrity, reducing the risk of product damage during transportation and storage.
• Drug Stability Testing
  • A pharmaceutical company was conducting stability testing on a new drug formulation. The drug samples were placed in the combined test system and exposed to a combination of vibrations, temperature, and humidity changes. The testing showed that the drug's potency decreased significantly under certain temperature and vibration conditions. Based on these results, the company adjusted the formulation and packaging of the drug to enhance its stability, ensuring that the drug would remain effective throughout its shelf life.
• Beverage Bottle Testing
  • A beverage manufacturer was evaluating a new type of plastic bottle for its products. The bottles filled with the beverage were tested using the combined system. The test included vibrations to simulate handling and transportation, as well as temperature and humidity changes to mimic different storage conditions. The results showed that the bottle's cap seal was not reliable under high - temperature and vibration conditions, leading to potential leakage. The manufacturer then improved the cap design and material, ensuring the integrity of the bottle and preventing product loss.

7. Service and Support

• Pre - Sales Technical Consultation
  • Our team of food and drug testing experts provides in - depth technical consultations to help customers understand the capabilities and suitability of the system for their specific testing needs. We offer demonstrations and training sessions to familiarize customers with the operation and functionality of the system before purchase. We also assist in selecting the appropriate test parameters and accessories based on the food and drug products to be tested.
• After - Sales Service and Maintenance
  • We offer comprehensive after - sales service, including on - site installation and commissioning. Our team of experienced technicians is available for regular maintenance, calibration, and emergency repairs. We provide genuine spare parts and timely upgrades to ensure the long - term performance and reliability of the testing system. We also offer service contracts that include preventive maintenance and priority technical support.
• Training and Technical Support
  • We conduct training programs for new users to ensure they can effectively operate the testing system and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization. We also provide software updates and support for the data acquisition and analysis systems to keep the system up - to - date with the latest features and technologies.