1. Product Name and Purpose

2. Product Features

• Robust and Heat-Resistant Construction
  • The testing machine and the surrounding lab equipment are constructed from high-quality heat-resistant materials. The chamber is made of durable stainless steel, which can withstand the high temperatures and thermal stresses generated during flame tests. The interior surfaces are carefully finished to prevent any interference with the test results and to ensure easy cleaning and maintenance. The sample holder, designed to hold the material at a precise 45-degree angle, is constructed from a heat-resistant alloy that provides stability and durability even under extreme conditions.
  • The burner system is a marvel of engineering. It is adjustable in terms of flame height, intensity, and angle, allowing for a wide range of testing scenarios. The fuel supply is precisely controlled, ensuring a consistent and reproducible flame output. The burner is also equipped with safety features such as a flame sensor and an automatic shut-off mechanism, which activates in case of any irregularities or emergencies, safeguarding both the operator and the equipment.
• Precision Instrumentation and Measurement Capabilities
  • The lab is equipped with advanced sensors and a sophisticated data acquisition system. High-precision temperature sensors are strategically placed to monitor the temperature changes on the sample surface and within the chamber. Flame sensors with rapid response times accurately detect the presence and behavior of the flame, enabling precise measurement of flame spread rate and afterflame time. A specialized sensor measures the char length, providing valuable information about the extent of material damage and its resistance to burning.
  • The data acquisition system records all test data in real-time and stores it in a format that is easily accessible and analyzable. It can generate detailed reports, including graphs and charts, that clearly illustrate the performance of the tested samples. The user interface of the control panel is intuitive and user-friendly, allowing operators to easily set test parameters, start and stop tests, and access and review the recorded data.
• Flexible and Adjustable Test Setup
  • The 45 Degree Flammability Flame Testing Machine can accommodate a variety of sample sizes and shapes. The adjustable sample holder can be modified to fit different thicknesses and geometries of materials, from thin films and fabrics to thicker plastic sheets and composite materials. The ventilation system of the lab is also adjustable, enabling the simulation of different air flow conditions that can significantly affect the flammability behavior of the samples.
  • The equipment offers the flexibility to perform different test standards and protocols. It can be configured to conduct tests according to various industry-specific and international standards, ensuring that the results are relevant and applicable in a global context. Additionally, the lab can be used for research and development purposes, allowing for the exploration of new materials and the optimization of existing ones to improve their fire safety properties.

  • Time display	0 - 99.0s
    Ignition time	0 - 99.0s
    Resolving capability	0.1s
    Specimen holder angle	45 degree
    Brush Load	150kg
    Size of specimen	150 * 50mm
    Power	AC220V 50/60Hz
    Standards	ASTM D 1230, ASTM F963 - ANNEXES A6, 16 CFR 1610, CALIF TB 117, GB/T 14644, CAN/CGSB 4.2 No 27.5

3. Product Functions

• Accurate Flammability Assessment
  • The primary function of the testing machine and lab is to provide a precise and quantitative evaluation of the flammability of materials. By measuring parameters such as flame spread rate and afterflame time at a 45-degree angle, it determines the degree to which a material can resist the spread of fire. This information is crucial for manufacturers in selecting appropriate materials for their products. For example, in the textile industry, it helps in choosing fabrics for upholstery and clothing that have a lower risk of catching fire and spreading flames.
  • The assessment of char length also provides valuable insights into the material's ability to withstand the heat and maintain its structural integrity. A shorter char length indicates better fire resistance, which is essential in applications where the material needs to perform under fire conditions without collapsing or disintegrating.
• Compliance with Safety Standards and Regulations
  • The 45 Degree Flammability Flame Testing Machine Equipment Lab is designed to meet and exceed a wide range of safety standards and regulations. It enables manufacturers to ensure compliance with industry-specific requirements, such as those in the automotive, aerospace, and building industries. For instance, in the automotive sector, materials used in the interior and exterior of vehicles must meet strict flammability standards to minimize the risk of fire in case of an accident. The lab allows manufacturers to test and certify their materials, ensuring that they are in line with these regulations and can be safely used in their products.
  • In the building and construction industry, the fire safety of materials used in wall coverings, insulation, and furniture is of great concern. The lab helps in evaluating the flammability of these materials and ensuring that they meet the necessary building codes and safety standards, contributing to the overall fire safety of structures and the protection of occupants.
• Research and Development Support
  • The lab is not only a tool for quality control and compliance but also a valuable asset for research and development. It allows material scientists and engineers to study the fire behavior of new and innovative materials, such as advanced polymers, composites, and bio-based materials. By understanding how these materials respond to flame exposure at a 45-degree angle, they can develop strategies to improve their fire resistance.
  • For example, in the development of new flame-retardant coatings or additives, the lab can be used to test their effectiveness on different substrates. The data obtained from these tests can then be used to optimize the formulation and application of the flame-retardant treatment, leading to the creation of more fire-safe materials that can be used in a variety of applications.

4. Production and Quality Assurance

• Stringent Manufacturing Process
  • The 45 Degree Flammability Flame Testing Machine and the associated lab equipment are manufactured under strict quality control procedures. Each component is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper alignment and functionality of all parts.
  • The calibration of the burners, sensors, and measurement systems is a critical step in the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Regular quality audits and inspections are conducted to maintain the highest level of product quality and ensure that the equipment continues to perform as expected.
• Quality Certification and Validation
  Our testing machine and lab have obtained relevant quality certifications and have been validated by independent testing laboratories. They have been proven to provide accurate and reliable test results, conforming to the most demanding international and industry-specific safety standards. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

5. Application Areas and Success Stories

• Textile Industry
  • In the textile industry, the 45 Degree Flammability Flame Testing Machine Equipment Lab is widely used to evaluate the fire performance of fabrics. A leading textile manufacturer used the lab to test a new line of upholstery fabrics. The test results showed that the fabrics had a lower flame spread rate and shorter afterflame time compared to their previous products. This improvement in fire safety properties allowed the company to market their fabrics as more suitable for high-traffic public areas, such as hotels and theaters, enhancing their market competitiveness and meeting the safety requirements of these venues.
  • For the production of protective clothing, the lab helps in assessing the flammability of the fabric used. A company specializing in workwear used the testing machine to develop a new flame-resistant fabric for firefighters' uniforms. The precise testing enabled them to optimize the fabric composition and treatment, resulting in a uniform that provided enhanced protection and durability while meeting the strict safety standards of the firefighting profession.
• Plastics and Polymer Industry
  • In the plastics and polymer industry, the lab is essential for evaluating the flammability of plastic products and components. A plastic injection molding company used the 45 Degree Flammability Flame Testing Machine to test a new type of plastic housing for electronic devices. The test results allowed them to modify the material formulation to improve its fire resistance, ensuring that the housing met the safety requirements of the electronics industry and reducing the risk of fire in case of an electrical malfunction.
  • A polymer research institute used the lab to study the flammability behavior of a new biodegradable polymer blend. The data obtained from the tests helped them to understand the limitations and potential improvements of the material, leading to the development of a more fire-safe version of the biodegradable polymer that could be used in packaging and consumer goods applications.
• Electronics and Electrical Appliances Industry
  • In the electronics and electrical appliances industry, the lab is used to test the flammability of materials used in circuit boards, enclosures, and wiring. A major electronics manufacturer used the 45 Degree Flammability Flame Testing Machine Equipment Lab to evaluate a new type of printed circuit board laminate. The test results showed that the laminate had excellent fire resistance, which enabled the company to use it in their high-performance electronics products, improving the overall safety and reliability of their devices.
  • For electrical appliances such as hairdryers and coffee makers, the lab helps in assessing the flammability of the plastic housings. An appliance manufacturer used the testing machine to develop a new line of flame-retardant housings for their small electrical appliances. The test results demonstrated that the housings met the necessary safety standards, enhancing consumer trust and loyalty.
• Furniture and Interior Decoration Industry
  • In the furniture and interior decoration industry, the lab is crucial for evaluating the fire safety of materials used in furniture, wall coverings, and curtains. A furniture manufacturer used the 45 Degree Flammability Flame Testing Machine to test a new type of upholstery foam. The test results allowed them to select a more fire-safe foam, ensuring that their furniture met the safety requirements of residential and commercial interiors.
  • A wallpaper manufacturer used the lab to develop a new line of flame-retardant wallpapers. The precise testing enabled them to optimize the wallpaper's composition and coating, resulting in a product that had both aesthetic appeal and improved fire resistance, meeting the needs of building owners and designers who prioritize fire safety in interior design.

6. Service and Support

• Pre-Sales Technical Consultation
  Our team of experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the 45 Degree Flammability Flame Testing Machine Equipment Lab for their specific testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the materials and applications to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the testing machine and lab operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the testing machine and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with relevant standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies.