1. Product Name and Purpose

2. Product Features

• Robust and Specialized Construction
  • The machine is constructed with a heavy-duty framework, typically made of high-strength alloy steel, to withstand the intense heat and potential explosions that may occur during battery burning tests. The exterior is designed to be fireproof and heat-resistant, ensuring the safety of the surrounding environment and operators. The interior chamber is lined with a refractory material that can endure extremely high temperatures and prevent heat transfer to the outer structure. The door of the chamber is engineered for a tight seal, featuring a reliable locking mechanism and a heat-resistant gasket. It also includes a viewing window, usually made of tempered glass with special heat-resistant coatings, enabling visual monitoring of the testing process without compromising safety.
• Precision Temperature and Flame Control Systems
  • Temperature Measurement: The machine is equipped with highly accurate temperature sensors that can measure a wide range of temperatures, from ambient to over 1000°C. These sensors are strategically placed within the chamber to monitor the temperature at different locations, providing real-time data on the thermal conditions during the test. The data acquisition system records and stores this temperature information, allowing for detailed analysis of the battery's thermal behavior.
  • Flame Generation and Control: The burning test machine utilizes advanced flame generation technology, capable of producing a controlled and adjustable flame. The intensity, duration, and direction of the flame can be precisely set according to specific test requirements. This allows for the simulation of different types of thermal runaway scenarios, such as those caused by internal short circuits or overheating. The control panel features intuitive controls for adjusting the flame parameters, enabling users to conduct repeatable and reliable tests.
• Advanced Instrumentation and Data Acquisition
  • In addition to temperature sensors, the machine is outfitted with a comprehensive suite of sensors to monitor various aspects of the battery's performance during the test. These include gas sensors to detect the release of potentially hazardous gases, pressure sensors to measure any pressure build-up within the battery, and voltage and current sensors to track the electrical behavior. The data acquisition system is highly sophisticated, capable of recording and analyzing all these sensor data in real-time. It can generate detailed reports and graphs, providing valuable insights into the battery's response to the burning test. The system is also designed to be flexible and can be integrated with other laboratory or production line software and databases for seamless data transfer and further analysis.
• Safety Features and Emergency Shutdown Systems
  • The OEM ODM Battery Burning Test Machine places a strong emphasis on safety. It is equipped with multiple safety features, such as automatic fire suppression systems that can quickly extinguish any flames in case of an emergency. There are also emergency shutdown buttons strategically located around the machine, allowing operators to immediately halt the test if any abnormal behavior is detected. The control panel includes built-in alarms that alert operators in case of excessive temperature, pressure, or gas emissions. Additionally, the machine is designed to vent any potentially harmful gases in a controlled manner, ensuring the safety of the surrounding air quality.

3. Specific Parameters

• Chamber Size and Capacity: The machine is available in different chamber sizes to accommodate various battery sizes and quantities. The volume of the chamber can range from a few liters for testing small consumer batteries to several cubic meters for larger industrial or automotive batteries. The interior dimensions are carefully designed to ensure proper air circulation and uniform heat distribution during the test.
• Temperature Range: The temperature control system can reach temperatures up to 1200°C or higher, with an accuracy of ±5°C. This wide temperature range allows for the simulation of the most extreme thermal conditions that batteries may encounter during a thermal runaway event.
• Flame Characteristics: The flame can be adjusted to have a temperature range of 500°C to 1500°C, with a flow rate that can be varied from a few liters per minute to several tens of liters per minute. The shape and direction of the flame can also be controlled, enabling precise simulation of different types of thermal stress on the battery.
• Data Acquisition Rate: The data acquisition system can sample sensor data at a high frequency, typically ranging from 10 to 100 samples per second. This ensures that even the most rapid changes in the battery's behavior during the test are accurately recorded and can be analyzed in detail.

4. Product Functions

• Accurate Simulation of Battery Thermal Runaway
  • The primary function of this machine is to provide a highly accurate and realistic simulation of battery thermal runaway scenarios. By precisely controlling the temperature and flame parameters, it allows users to evaluate how batteries will behave in the event of a catastrophic failure. For example, it can determine if a battery will explode, release toxic gases, or experience a rapid increase in temperature and pressure. This information is crucial for battery manufacturers to design effective safety mechanisms and improve the overall safety of their products.
  • The ability to conduct repeatable tests with different battery chemistries and designs is also a valuable function. This helps in comparing the performance of various batteries and identifying the most suitable materials and configurations. For instance, a manufacturer can test different types of lithium-ion batteries with varying cathode and anode materials to determine which combination offers the best thermal stability and safety.
• Enhanced Battery Quality and Research Capabilities
  • Through comprehensive burning tests, manufacturers can identify and address potential issues in their battery designs. If a battery shows signs of instability or excessive gas release during the test, appropriate measures can be taken, such as modifying the electrolyte composition, improving the separator design, or enhancing the thermal management system. This leads to the development of more reliable and durable batteries, reducing the risk of recalls and improving customer satisfaction. In the research field, it allows for the exploration of new battery materials and technologies, providing valuable data on their thermal behavior and safety characteristics.
  • The test machine also serves as a valuable tool for quality control. By subjecting batteries to standardized burning tests, manufacturers can ensure that their products meet the required safety and performance standards. This helps in building a reputation for quality and reliability in the market, which is essential for long-term success.
• Compliance with Industry Standards and Regulations
  • The battery industry is subject to numerous strict standards and regulations regarding safety and performance. The OEM ODM Battery Burning Test Machine is a reliable tool for ensuring compliance. For example, in the automotive and aerospace industries, batteries must meet specific thermal runaway and safety requirements set by organizations such as the United Nations Economic Commission for Europe (UNECE) and the Federal Aviation Administration (FAA). By using this machine to conduct tests in accordance with relevant standards, manufacturers can prove that their batteries are safe and reliable, facilitating market access and enhancing consumer confidence. Regulatory bodies rely on accurate test results obtained from such machines to enforce safety and quality regulations.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The OEM ODM Battery Burning Test Machine is manufactured under strict quality control procedures. Each component, from the refractory lining to the temperature and flame control systems, is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper installation and functionality of all parts.
  • The calibration of the temperature, pressure, gas, and other sensors is a critical and regular part of the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality.
• Quality Certification and Validation
  Our machine has obtained relevant quality certifications and has been validated by independent battery testing laboratories. It has been proven to provide accurate and reliable test results, conforming to the relevant international and national battery standards. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Consumer Electronics Battery Testing
  • A leading smartphone manufacturer used the OEM ODM Battery Burning Test Machine to test their new battery designs. The tests revealed that a particular battery model had a tendency to release excessive amounts of toxic gas during thermal runaway. By modifying the electrolyte formulation and improving the battery's internal safety features, they were able to reduce the gas emissions and enhance the overall safety of the battery. This led to increased consumer confidence and a positive impact on the brand's reputation.
  • A manufacturer of wearable devices used the test machine to evaluate the thermal stability of their small lithium-ion batteries. The testing identified a weakness in the battery's casing design, which could lead to a potential explosion during a thermal event. By redesigning the casing with a more heat-resistant material and adding additional safety vents, they were able to improve the battery's safety and performance, ensuring the reliability of their wearable products.
• Automotive Battery Testing
  • An electric vehicle (EV) battery manufacturer utilized the machine to conduct extensive burning tests on their high-capacity battery packs. The tests helped them optimize the battery's thermal management system and safety mechanisms. By identifying potential hotspots and improving the heat dissipation channels, they were able to enhance the battery's performance and safety, reducing the risk of thermal runaway and increasing the driving range of the EV.
  • A major automotive OEM used the OEM ODM Battery Burning Test Machine to test batteries from different suppliers. The testing enabled them to select the most reliable and safe battery for their new electric vehicle models. By ensuring the batteries met their strict safety and performance requirements, they were able to provide customers with a high-quality and safe EV, enhancing their market competitiveness.
• Aerospace Battery Testing
  • A company involved in the production of aerospace batteries used the test machine to evaluate the safety of their batteries under extreme conditions. The tests, which simulated the high-altitude and high-temperature environments that aerospace batteries may encounter, identified potential issues with the battery's pressure relief system. By redesigning the system and improving the battery's overall thermal stability, they were able to meet the stringent safety requirements of the aerospace industry, ensuring the reliability of their batteries in space and airborne applications.
  • A research institution focused on aerospace battery technology used the OEM ODM Battery Burning Test Machine to study the effects of different materials and designs on battery safety. The data obtained led to the development of new battery chemistries and architectures with improved thermal runaway resistance, contributing to the advancement of aerospace battery technology and the safety of future space missions.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of battery experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the OEM ODM Battery Burning Test Machine for their specific battery testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the battery types and applications to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the test machine operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the OEM ODM Battery Burning Test Machine and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with relevant battery standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in battery testing.