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Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Specifications
Brand Name :
PRECISION
Model Number :
VTS-40
Certification :
CE
Place of Origin :
CHINA
MOQ :
1
Price :
$6000
Payment Terms :
T/T
Supply Ability :
100/month
Delivery Time :
15 working days
Packaging Details :
Standard export packaging
Customized support :
OEM ODM
Sine force :
40kN
Random force :
40kN
Shock force :
80kN
Frequency range :
1-3000Hz
Displacement :
100mm
Velocity :
2.0
Table size :
1500x1500mm
Description

Large Vibration Table with Slip Table Runs EV Battery Vibration Testing

In the rapidly evolving landscape of electric vehicles (EVs), the reliability and safety of EV batteries are of paramount importance. Our specialized Large Vibration Table equipped with a Slip Table has been meticulously designed to perform comprehensive vibration testing on EV batteries, offering a crucial solution for ensuring the durability and performance of these vital power sources.

1. The Significance of Vibration Testing for EV Batteries

EV batteries are subjected to a wide range of vibrations during vehicle operation. Road irregularities, motor vibrations, and the vehicle's suspension system all contribute to the mechanical stress experienced by the battery pack. These vibrations can cause internal components of the battery, such as electrodes, connectors, and electrolyte, to shift, loosen, or even get damaged over time. Such issues can lead to reduced battery performance, shorter lifespan, and in extreme cases, safety hazards. By conducting vibration testing, manufacturers can identify potential weaknesses in the battery design, packaging, and installation, allowing them to make improvements to enhance the battery's resilience and reliability.

2. Key Features of Our Large Vibration Table with Slip Table

High - Capacity Vibration Generation

Our vibration table is engineered to generate powerful vibrations suitable for testing large - scale EV battery packs. It can produce a broad range of vibration frequencies, typically from 5 Hz to 2000 Hz. This frequency range effectively covers the vibrations that EV batteries are likely to encounter during normal driving conditions. The amplitude of vibrations is precisely controllable, with a maximum acceleration of up to 100 g and a maximum displacement of ±50 mm. This high - level of control ensures that batteries are tested under realistic and challenging vibration levels.

Slip Table for Enhanced Testing Capabilities

The integrated slip table is a unique and valuable feature of our setup. It allows for the simulation of complex multi - axis vibrations and movements. The slip table can move horizontally and vertically, providing an additional degree of freedom during testing. This is particularly important for mimicking the dynamic forces that EV batteries experience in a moving vehicle. For example, when an EV takes a sharp turn or goes over a large pothole, the battery pack may be subjected to lateral and vertical forces simultaneously. The slip table can accurately replicate such scenarios, enabling a more comprehensive evaluation of the battery's performance under real - world conditions.

Large - Scale Test Platform

The test platform of the vibration table is designed to accommodate large EV battery packs. It has a spacious surface area, typically measuring 2000 x 2000 mm, which can securely hold battery packs of various sizes and configurations. The platform is constructed with high - strength materials to withstand the significant forces generated during testing. Additionally, it is equipped with multiple attachment points and fixtures to ensure that the battery pack is firmly secured, preventing any unwanted movement during the vibration process.

Customizable Test Profiles

We understand that different EV battery designs may require unique testing conditions. Our vibration table allows for the creation of highly customizable test profiles. Engineers can set the specific vibration frequency, amplitude, slip table movement patterns, and test duration according to the requirements of the battery being tested. For instance, a high - performance battery for a luxury EV may need a different vibration profile compared to a standard - range battery for an economy - class EV. The ability to tailor the test profiles ensures that each battery is tested under the most relevant conditions, providing accurate and meaningful results.

Precise Control and Monitoring System

The vibration table is equipped with a state - of - the - art control and monitoring system. The system is PC - based, featuring intuitive software. Operators can easily input test parameters, start and stop the test, and monitor the progress in real - time. The software provides clear visual displays of key data such as vibration frequency, amplitude, slip table position, and test time remaining. It also has advanced data - logging capabilities, enabling the collection and in - depth analysis of vibration data. This data can be used to identify any signs of stress or potential failure points in the battery, facilitating the improvement of battery design and manufacturing processes.

3. Specifications

Rated Sine/ Random/ Shock Force 4,000 kgf/4.000kgf/8.000 kgf Armature Mass 30 kg
Frequency Range 5-3.000 Hz Inserts Size (Standard) M10
Max. Displacement p-p 100 mm Load Attachment Points (Standard) 17
Max. Velocity 2.0m/s Natural Frequency-Thrust Axis <3Hz
Max.Sine/ Random Acceleration 115/60g Max. Vertical Load Support 500 kg
Armature Diameter 440 mm Stray field @ 152 mm above table ≤lmT (10 gauss)
Fundamental Resonance Frequency 2,500 Hz (nom )士5% Dimension L x W x H 1,270 mmx980mmx 1,135nm
Allowable Armature Overturning Moment 500 Nm Weight (Uncrated) 2.500 kg

4. Applications in EV Battery Testing

Battery Pack Design Validation

Automotive manufacturers and battery suppliers use our vibration table to validate the design of new EV battery packs. By subjecting prototype battery packs to realistic vibration scenarios, they can identify any design flaws, such as insufficient structural support, poor electrical connections, or vulnerable internal components. This allows them to make necessary design modifications before mass production, reducing the risk of costly recalls and improving the overall quality of the battery pack.

Quality Control in Manufacturing

During the manufacturing process, our vibration table is used for quality control purposes. Random samples of battery packs can be tested to ensure that they meet the required standards for vibration resistance. This helps in detecting any manufacturing defects, such as loose parts, improper assembly, or sub - standard materials. By catching these issues early, manufacturers can maintain a high level of product quality and reliability.

Research and Development

In the field of EV battery research and development, our vibration table serves as a valuable tool. Researchers can use it to study the effects of different vibration patterns on battery performance and lifespan. They can also test new materials, technologies, and packaging designs to develop more durable and efficient EV batteries. For example, testing a new type of shock - absorbing material for battery packaging or evaluating the performance of a new electrode design under vibration.
Large Vibration Table With Slip Table Runs EV Battery Vibration TestingLarge Vibration Table With Slip Table Runs EV Battery Vibration Testing

5. Conclusion

Investing in our Large Vibration Table with a Slip Table for EV battery vibration testing is a strategic move for any organization involved in the EV battery industry. With its high - capacity vibration generation, slip table - enhanced testing capabilities, large - scale test platform, customizable test profiles, and precise control system, it offers a comprehensive solution for ensuring the reliability and safety of EV batteries. By using this equipment, manufacturers, suppliers, and researchers can improve battery design, enhance product quality, and contribute to the advancement of the EV industry. Contact us today to learn more about how our vibration table can be customized to meet your specific EV battery testing requirements.
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Large Vibration Table With Slip Table Runs EV Battery Vibration Testing

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Product Detail
Brand Name :
PRECISION
Model Number :
VTS-40
Certification :
CE
Place of Origin :
CHINA
MOQ :
1
Price :
$6000
Contact Supplier
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing
Large Vibration Table With Slip Table Runs EV Battery Vibration Testing

Dongguan Precision Test Equipment Co., Ltd.

Verified Supplier
1 Years
guangzhou
Since 2006
Business Type :
Manufacturer, Exporter, Trading Company, Seller
Main Products :
Environmental Test Chambers, Climatic Test Chamber, Thermal Shock Test Chamber
Total Annual :
5000000-10000000
Employee Number :
50~100
Certification Level :
Verified Supplier
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