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Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Specifications
Brand Name :
PRECISION
Model Number :
VTS-20
Certification :
CE
Place of Origin :
CHINA
MOQ :
1
Price :
$6000
Payment Terms :
T/T
Supply Ability :
100/month
Delivery Time :
15 working days
Packaging Details :
Standard export packaging
Customized support :
OEM ODM
Sine force :
20kN
Random force :
20kN
Shock force :
40kN
Frequency range :
1-3000Hz
Displacement :
76mm
Velocity :
2.0
Table size :
1200x1200mm
Description

Vibration Shaker for Rechargeable Cells & Batteries, Meeting IEC 62133:2012 Vibration Testing

In today's technology - driven world, rechargeable cells and batteries power an extensive range of devices, from portable electronics like smartphones and laptops to large - scale energy storage systems and electric vehicles. Given their ubiquity and the critical role they play in ensuring the functionality of these devices, their reliability under various conditions is of utmost importance. The IEC 62133:2012 standard provides comprehensive guidelines for the vibration testing of rechargeable cells and batteries, and a vibration shaker designed to meet these requirements has become an indispensable asset in the battery manufacturing and quality control processes.

1. The Significance of Vibration Testing for Rechargeable Cells & Batteries

Ensuring Device Performance and Safety

Rechargeable cells and batteries are often subjected to vibrations during transportation, device operation, and in some cases, due to the mechanical movement of the equipment they power. For example, in an electric vehicle, the battery pack experiences continuous vibrations as the vehicle moves on different road surfaces. In a power - tool, the battery is jostled during use. Vibration testing aims to simulate these real - world vibration scenarios in a controlled laboratory environment. By subjecting batteries to vibrations, manufacturers can identify potential issues such as loose internal connections, electrode displacement, or damage to the battery casing. These issues, if left undetected, could lead to reduced battery performance, shorter lifespan, or in extreme cases, safety hazards like overheating or leakage. Vibration testing helps in ensuring that batteries can maintain their performance and safety under vibration, giving end - users confidence in the reliability of the devices they power.

Complying with Industry Standards

The IEC 62133:2012 standard is recognized globally as a benchmark for the safety and performance of rechargeable cells and batteries. Adhering to this standard not only ensures that batteries meet the required quality levels but also enables seamless integration of batteries into a wide range of devices. Manufacturers who comply with this standard can demonstrate the reliability of their products to consumers, regulatory bodies, and device manufacturers. This compliance is especially crucial in industries where product safety and performance are stringently regulated, such as the automotive and medical sectors.
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing

2. Understanding the IEC 62133:2012 Standard for Vibration Testing

Key Requirements of the Standard

The IEC 62133:2012 standard outlines specific requirements for the vibration testing of rechargeable cells and batteries. It defines the vibration profiles, including the frequency range, amplitude levels, and test duration. The frequency range typically spans from a few hertz to several hundred hertz, covering the spectrum of vibrations that batteries may encounter in different applications. The amplitude levels, measured in terms of acceleration (g), are carefully calibrated to simulate the intensity of vibrations in real - world scenarios. For example, the standard may specify different amplitude levels for batteries used in handheld devices compared to those used in industrial machinery. The test duration is also clearly defined, ensuring that the batteries are subjected to sufficient vibration exposure to accurately assess their long - term durability.

Standardization for Quality Assurance

This standard plays a crucial role in standardizing the vibration testing process across the battery industry. It provides a common framework for manufacturers to evaluate the performance of their batteries. By following the IEC 62133:2012 standard, manufacturers can compare the performance of different battery models and chemistries, making it easier to identify areas for improvement. It also helps in ensuring that batteries from different manufacturers meet a consistent level of quality, which is essential for the compatibility and reliability of devices that use these batteries.

3. How the Vibration Shaker Works

Working Principle of the Vibration Shaker

A vibration shaker for rechargeable cells and batteries typically operates on an electrodynamic or hydraulic principle. In an electrodynamic system, an electrical current is applied to a moving coil suspended in a magnetic field. According to Fleming's left - hand rule, this creates a force that causes the coil to move. The movement of the coil is transferred to the shaker table, which then vibrates the batteries placed on it. The vibration shaker can generate a wide range of vibration frequencies and amplitudes by adjusting the electrical current and the characteristics of the magnetic field. In a hydraulic system, hydraulic fluid is used to generate the force that causes the shaker table to vibrate. The flow and pressure of the hydraulic fluid are controlled to produce the desired vibration profile.

Components of the Vibration Shaker

The vibration shaker consists of several key components. The shaker table is the platform on which the rechargeable cells and batteries are mounted. It is designed to be flat and rigid to ensure uniform vibration transfer to the test specimens. The power source, whether it's an electrical power amplifier in an electrodynamic system or a hydraulic pump in a hydraulic system, provides the energy required to generate the vibrations. The controller is the brain of the system, allowing operators to set the desired vibration parameters such as frequency, amplitude, and test duration. Additionally, sensors such as accelerometers are used to measure the actual vibration levels of the shaker table. These sensors provide feedback to the controller, enabling real - time adjustments to ensure that the vibration profile remains within the specified limits of the IEC 62133:2012 standard.

4. Performance Features of the IEC 62133:2012 Compliant Vibration Shaker

Precise Vibration Control

To meet the IEC 62133:2012 standard, the vibration shaker must offer precise vibration control. It can accurately adjust the frequency of the vibrations, with frequency accuracy often within ±0.1%. The amplitude of the vibrations can also be precisely controlled, with amplitude accuracy typically within ±1%. This level of precision is crucial for ensuring that the test results are reliable and repeatable. For example, when testing a lithium - ion battery for a high - performance drone, the vibration shaker must be able to precisely reproduce the vibrations it will encounter during flight, allowing manufacturers to accurately assess its performance.

Wide Dynamic Range

The ability to cover a wide dynamic range is another important feature. Rechargeable cells and batteries may experience vibrations with very low amplitudes in some situations, such as in a stationary energy storage system, and relatively high amplitudes in others, like in a power - tool being used vigorously. The vibration shaker needs to be capable of generating vibrations across this wide range. It should be able to simulate the gentle vibrations during normal device operation as well as the more intense vibrations during rough handling or in harsh operating environments. A wide dynamic range ensures that all possible vibration scenarios can be effectively tested.

Robust and Reliable Construction

Given the repetitive nature of vibration testing, the vibration shaker is built with robust and reliable construction. The shaker table and other mechanical components are made of high - strength materials such as aluminum or steel to withstand the high forces generated during vibration testing. The electrical and hydraulic components, including the power source and controller, are designed to operate continuously under high - stress conditions without degradation. The equipment is also equipped with safety features to protect the test specimens and the operators. This robust construction ensures that the vibration shaker can perform thousands of tests over its lifespan without significant maintenance, reducing downtime and increasing the efficiency of the testing process.
Rated Sine/ Random/ Shock Force 2,200 kgf/2.000 kgf/4,400 kgf Armature Mass 25 kg
Frequency Range 5-3.000 Hz Inserts Size (Standard) M10
Max. /Continuous Displacement p-p 76 mm/63 mm Load Attachment: Points (Standard) 21
Max. Velocity 2.0 m/s Natural Frequency-Thrust Axis <3Hz
Max. Sine/ Random Acceleration 88/60g Max. Vertical Load Support 400 kg
Armature Diameter 340 mm Stray field @ 152 mm above table ≤1mT (10 gauss)
Fundamental Resonance Frequency 2,700 Hz (nom.) ± 5% Dimension LxWxH 1,160 mmx880mmx 1.050mm
Allowable Armature Overturning Moment 500 Nm Weight (Uncrated) 1700 kg

5. Applications of the Vibration Shaker in Testing Rechargeable Cells & Batteries

Testing of Batteries for Portable Electronics

Batteries used in portable electronics like smartphones, tablets, and wireless headphones are tested using the vibration shaker. These batteries need to remain functional and maintain their charge - holding capacity even when the device is subjected to normal handling vibrations. For example, a smartphone battery is tested to ensure that it can withstand the vibrations caused by the user walking or running with the phone. The vibration shaker can simulate these vibrations, allowing manufacturers to identify and address any potential issues with the battery design.

Evaluation of Batteries for Electric Vehicles

Electric vehicle batteries are a critical component of the vehicle's performance and safety. The vibration shaker is used to test battery packs to ensure they can withstand the vibrations experienced during driving on different road surfaces. For example, batteries in an electric car are tested to ensure that the internal components do not become dislodged or damaged due to vibrations, which could lead to reduced battery performance or safety issues. The vibration shaker can accurately simulate the vibrations in an electric vehicle's operating environment, helping manufacturers improve the reliability of electric vehicle batteries.

Quality Assurance of Batteries for Industrial Applications

Industrial applications, such as backup power systems in data centers and power - tools used in construction, also rely on rechargeable batteries. The vibration shaker is used to test these batteries to ensure they can maintain their performance under the vibrations associated with industrial use. For example, batteries in a power - tool are tested to ensure that they can withstand the vibrations generated during the tool's operation. The vibration shaker can simulate these vibrations, allowing manufacturers to ensure that their industrial batteries meet the high - performance requirements of these applications.

Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration TestingVibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing

6. Conclusion

The IEC 62133:2012 compliant vibration shaker is an essential tool for testing rechargeable cells and batteries. By accurately simulating the vibrations that these components encounter in real - world applications, it enables manufacturers to evaluate and improve their products. With its precise vibration control, wide dynamic range, and robust construction, this equipment plays a crucial role in the development and quality assurance of rechargeable batteries. Whether it's testing batteries for portable electronics, electric vehicles, or industrial applications, the use of such a vibration shaker is a key factor in ensuring reliable battery performance.
If you are involved in the manufacturing, research, or quality control of rechargeable cells and batteries and are looking for a reliable vibration testing solution that meets the IEC 62133:2012 standard, we encourage you to reach out to us. Our team of experts is well - versed in vibration testing for batteries and can provide you with detailed information on how our vibration shakers can be tailored to your specific needs. Contact us today to start a conversation about enhancing the quality and reliability of your rechargeable battery products.
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Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing

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Product Detail
Brand Name :
PRECISION
Model Number :
VTS-20
Certification :
CE
Place of Origin :
CHINA
MOQ :
1
Price :
$6000
Contact Supplier
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing
Vibration Shaker For Rechargeable Cells Batteries Meeting IEC 62133 2012 Vibration Testing

Dongguan Precision Test Equipment Co., Ltd.

Verified Supplier
1 Years
guangzhou
Since 2006
Business Type :
Manufacturer, Exporter, Trading Company, Seller
Main Products :
Environmental Test Chambers, Climatic Test Chamber, Thermal Shock Test Chamber
Total Annual :
5000000-10000000
Employee Number :
50~100
Certification Level :
Verified Supplier
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