Light Pole Production Line
Main structure and data of the production line
(1)The process flow:
Coil saddle → coil charging wagon → decoiler → plate guiding → centering → straightening machine → length measuring device →cut to length →blanking and stacking
(2)Coil parameter
●plate thickness 1.5~6mm
●Material Q345
●yield limit σs ≥345 Mpa;σb ≥600 Mpa
●Coil width 800~1600 mm
●Coil inner dia ф610,ф762 mm
●Coil outer dia ф1200~ф2000mm
●Coil weight ≤30ton
(3)Plate parameter after straightening
●plate thickness 1.5~6mm
●plate length 2000~14000mm
●plate width 800~1600 mm
●cut to length accuracy:
In length ≤±1.5mm(2000mm plate length)
In diagonalline≤±2.5mm(2000mmplate length)
(4)Line speed 20m/min
(5)Leveling accuracy 1.5mm/ m2
(6)Transverse shears
●Number of consecutive Shearing: 20times /min
(7)Stacking unit
●Length adjustment range: 2000~14000mm
●Width adjustment range 800~1600mm
●Max stacking weight 10ton
●Max stacking height 300mm
(8)Production line direction From left to right
Main parameter of machine:
No. | Name |
Parameter |
Unit |
Value |
Remarks |
1 | Fixed loading frame | Max.plate length | Mm | 14000 | |
Height of working table | Mm | 1045 | |||
Max.plate width | mm | 2000 | |||
2 | Infeeding frame |
Length | mm | 16100 | |
Back gauge distance | mm | 180-1600 | |||
Throat depth | mm | 1600 | |||
Infeeding speed | Mm/s | 150 | |||
Height of throat | mm | 1045 | |||
Power of driving motor | KW | 1.5 | XWD1.5-3-1/17 | ||
Infeeding plate specifications | mm | 6×2000× 14000 Q345 | |||
3 |
Shearing machine | Height of shearing | mm | 1045 | |
Shearing speed | Mm/s | 150 | |||
Power of driving motor | KW | 5.5 | |||
Throat depth | mm | 400 | Max. cutting Plate width 400mm | ||
4 |
Movable Discharging frame | Stretching length | mm | 14580 | |
Pushing length | mm | 4860 | |||
Height of receiving plate | mm | 1045 | |||
5 |
Fixed Discharging frame |
length | mm | 14055 | |
Height of receiving plate | mm | 1045 | |||
6 |
Push out device |
length | mm | 13200 | |
Height of pushing Roller plane | mm | 970 | |||
7 |
Catching Plate device |
Stroke of horizontal cylinder | mm | 700 | |
Stroke of vertical cylinder | mm | 60 | |||
Height of sucker | mm | 1105 | |||
8 |
Collecting Plate frame |
Plate range | Mm | 180-1600 | |
9 |
Guide rail | Length | Mm | 38000 | |
Center distance | Mm | 1000 | |||
Height of guide rail | mm | 76 | |||
10 |
Motor of Hydraulic system | Model | Y132M-4 | ||
Power | kw | 7.5 | |||
Model | Y160M-4 | ||||
Power | Kw | 11 | |||
11 |
Oil pump | Model | 25MCY14-1B | ||
Displacement | l/min | 40 | |||
Model | 32MCY (泵头 pump head) | ||||
12 |
Overall dim. | Length | Mm | 38000 | |
Width | Mm | 5880 | |||
Height | mm | 1805 | |||
13 | Weight | kg | 28000 |
Main Specifications
Main technical parameters(DGH500*10-14000)
No. | Name | Value | Unit | Remarks | |
1 | Jointing seam length | ≤14000 | mm | ||
2 | Max.thick.of jointing seam material | 10(pole dia.≥250 mm) | mm | Q235 | |
3 | Size of main machine head(L*W*H) | 2500*2100*850 | mm | ||
4 | Working table size(L*W*H) | 16500*600*550 | mm | ||
5 | Max.jointing seam dia. | φ500 | mm | ||
6 | Min.jointing seam dia. | φ100 | mm | ||
7 | Max.pressure | 20 | MPa | ||
8 | Working pressure | ≤5 | MPa | ||
9 |
Overall dim. | L | 34000 | mm | |
W | 2100 | mm | |||
H | 2500 | mm | |||
10 | Weight | 12500 | kg | ||
11 | Welding technology | Thin wire submerged arc welding | |||
12 | Rated welding current | 500A/630A/600A | |||
13 | Wire dia. | φ1.6; φ2.0 | |||
14 | Welding speed | 1.5-3.0m/min | |||
15 | Speed of carriage | 0.6-8.0m/min | Stepless adjusting speed | ||
16 | Rated input capacity | 55KVA |
Main technical specifications:
No. | Item | Specifications |
Unit |
| Nominal pressure | 3150 | KN |
|
Max. stroke of pressing head | 800 | mm |
| Depth of throat | 750 | mm |
|
Width of working table | 1400 | mm |
|
Length of working table | 4000 | mm |
|
Distance between lower surface of piston to working table | 1800 | mm |
| Fast down | ≥80 | mm |
| Working speed | 3.5 | mm |
| Returning speed | ≥80 | mm |
| Power of motor | 15 | KW |