IEC62196-1 Charging Interface Breaking Capacity 2Kw Test Device
Complied Standards & Clauses
Conforms to IEC62196-1:2022., etc.
Product Overview
It is used to test whether electrical accessories such as electric vehicle charging interfaces, industrial plugs and sockets, and couplers can withstand the mechanical stress, electrical stress and thermal stress that occur during normal use without excessive wear or other harmful effects, with the purpose of verifying their reliability. The servo motor drive mechanism is used to perform linear plug-and-pull repetitive actions on the sample, and an external load can be connected for on-off testing. Power on and off time, test speed, stroke, and angle can all be preset through the touch screen.
Technical Parameters
Test items | a) Partial life test of mechanical locking device; b) Breaking ability; c) Normal operation (lifetime) |
Test sample range |
AC and DC charging gun
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Station | Single station |
Electrical control method | Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation |
Operation mode | Manual or program-controlled operation |
Function | It has the function of simulating the normal operation of the charging interface, which can be combined with the plug-in and unplug operation of the charging interface, unlocking/locking of the mechanical locking device, and can also be tested independently. It has programmable setting of test speed, test time and number of tests; |
Drive mode | The servo motor drives the plugging and unplugging movements and the rotating and liquid-dipping movements, and the auxiliary cylinder realizes the opening and closing of the switch interlocking mechanism. |
Sample fixture and clamping method | Mechanical clamping, X/Y/Z three-dimensional adjustable clamp, adjustable clamping point position, universal clamp suitable for national standard, American standard, European standard AC/DC charging interface;
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Automatic flip | Equipped with an automatic flipping mechanism at the charging gun clamp, which can be flipped 90º, and the flip holding time can be set arbitrarily within the range (0 ~ 600) s |
Test frequency | 0~999999 times, can be preset, automatically stops when the count reaches the set value |
Breaking capacity switch-on time | 1-999.9s, can be preset (the standard requires that electrical contact should be maintained for no more than 4s and no less than 2s) |
Plug and unplug rate | 0-10 times/min, can be preset (3.75 cycles/min, 7.5 strokes/min) |
Test trip | 0-150mm, can be preset (the distance between the test plug and the test socket is ≥50mm) |
Test speed | 0-850mm/s can be preset directly on the touch screen |
Force value display | Equipped with a 50kg range force sensor, which can monitor the force value in real time, form a force-time curve, display the maximum insertion force and extraction force, and display the current force value, force value range (0 ~ 500) N, and indication error. ≤±0.5%F.S., resolution≤0.1N |
Locking device | It has the function of automatically pressing the mechanical locking device to simulate normal operating conditions. |
Solution tank box | Equipped with three test liquid tanks, which can accommodate GB/T20234.1-2023 Table 10 acid rain simulated solution, Table 11 salt water simulated solution, and Table 13 turbid water simulated solution. |
Immersion requirements | The number of soaking liquids, soaking time, drying time, plug-in and unplug times, and cycle times can be set |
Load | External |
Detection function | When the load is connected, it can realize circuit break alarm and record the current times. |
Safety protection | Ground protection, short circuit protection, overload protection |
Details