Production Line Brief introduction:
SN | Items | specification |
1 | Electric wires | Select high purity copper wires with high quailty insulating material |
2 | Over load protection | Overload protection for all motors with heat relay and circuit breakers, and heater and cooling will be protected by circuit breakers |
3 | Phase protection | Electric cabinet must be with Phase Sequence and phase failure protection |
4 | Additional heater zones | 3 additional temperature control zones of barrel system will be added. |
5 | Additional heater zones | 3 additional temperature control zones of die heat system will be added. |
6 | Add Spare parts | Vacuum /water pumps, and gear box with motor for haul off , cutter hydraulic parts etc, see the spare parts list. |
7 | Water level control | The water level control should be electrical level control |
8 | Water inlet and outlet | The water inlet and outlet should be automatic valve controlled |
9 | Motor driven control | DRIVE of the extruder main motor to be DELTA. |
10 | Vacuum tank panel | vacuum tank control panel should include speed indicator of the haul off. |
11 | Main control panel | The main control unit should include a synchronization switch for the speed of main extruder, feeder and haul off simultaneously and relatively with each other and to keep synchronization between them. |
12 | Motor coupling | The main motor coupling will be the same as before |
13 | panel direction | The control panel direction will be the same as before |
14 | Guarantee time | Guarantee time is one year after the machine commissioning finished. |
15 | Maintenance manual | Two copies of Maintenance manual |
16 | Lubricants requirement | the specification of lubricants |
17 | PLC software | PLC software will be offered together with the machine |
18 | Operation manual | Two copies of Operation manual |
HYPS120/28 parallel twin screw extruder with 315-630mm PVC pipe production line :
Pipe Dia mm | 315-630mm |
Application | PVC Pipe |
Output | 900kg/h |
Act speed | 0.5-1.2 m/min |
Extruder | HYPS120/28-110kw |
die sizes | 315/400/500/630 |
Vacu Tank | 9 m Vacu *1 |
Cool Tank | 6m Cool *1 |
Haul Off | 6 claws Servo |
Cutter | planety+chafer |
Stacker | 4 m |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 40% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C on time .
3. Delivery period: 70 days after received the deposit.
4. Validity period: 30 days after ensured
5. Warranty: one year for normal, barrel and screw and gear box is for 1.5 years
6. Training: both in china and in the customer shop are available.
7. If necessary, The supply can send the engineers to the buyer for commission under the condition.
Technical specification:
SN | Parts name | Specification | Description |
1 | Extruder | Extruder model | HYPS-120/28 Paralllel twin screw |
| Output | 980-1050kg/h for pipe | |
Center height | 1150mm | ||
Dimension | 5200 x 1600 x 2605mm | ||
Weight | 7200kg | ||
2 | Screw | Diameter | Ø120 mm |
L/D | 28:1 for pipe production. | ||
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~45 r/min | ||
Core of the screw | Auto control for temperature | ||
3 | Barrel | Barrel Structure | 38CrMoAlA + special alloy |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
4 | Temp/ pressure transducer | Quality | China famous brand |
Structure | Separately senses both in pressure and temperature | ||
Cable | High isolated cable line | ||
Screen | Both in monitor or screen display |
5 | Heater and cooling fans | Heating control area | 7 zones |
Heating way | Cast aluminum/ ceramics | ||
Additional temp control | 3 zones for additional | ||
Heating power | 65 kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.75 kW x4 sets+0.75kWx2 sets | ||
Water/oil cooling | One zone in front part for option | ||
Heat isolating | Special isolating material and structure for energy saving. | ||
6 | HYPET Gear box | Housing material | Ductile iron |
Gear material | 20CrMnTiA | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
Temperature of oil | Controlled by two system, | ||
Rubber sealer | Imported specal rubber sealer used | ||
Bearings | With famous and reliable brand. | ||
7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
Speed range | 1-50 RPM | ||
Powder bridge | Anti powder bridge with high Caco3 | ||
Inverter | DELTA. heavy loader type | ||
8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 4 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 110 kW in Siemens brand |
AC inverter controller | DELTA inverter in heavy type |
10 | Electrical Control system | Electric elements independent control | The main control system will be controlled by each electric elements. |
Electric components brand | Branded in Siemens, Schneider RKC DELTA., FUJI, and small unimportant parts in China famous brand | ||
Temperature zone die head | 18 zones | ||
Additional Temp zones | 3 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . |
Afte -sales Service
Items | quantity |
Guarantee period | 1 year but he service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason |
Training before shipping | Buyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days |
Technical documents | Electric principle drawing, operation manual, and electric parts manual etc |
Seller engineers | Seller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers . |
Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
Company email : | info@hypet.com.cn |