Production Line Brief introduction:
SN | Items | Speciality | |
1 | High Output | For PVC pipe, 500-550kg/h | |
2 | Energy saving | Energy saving in heaters & driving Transmission system & Plasticizing by 15-20% | |
3 | Good quality in Barrel and Screw | Barrel in two parts with special alloy, if Caco3 is 200phr, it ensure 18 mothes, if Caco3 is less than 100phr, it will be ensured for 3 years or more | |
4 | High quaity in machine parts | Siemens PLC control system, ABB heavy type inverter, Siemens Schnaider, Omron,Rkc components ,Siemens Motor, Anti-Bridge twin screw dosing feeder. Big Volume Electric cabinet with good cooling device. | |
5 | Low Cost Performance
| Price is in middle , output is higher , using Life is longer, So, using HYPET one is as equal 1.5 times as normal extruder. | |
6 | HYPET Gear Box | High torque, Lower oil temperature control , low noise,and non leakage of oil. | |
7 | Block Type Extruder | All parts are standardized and labeled, which is convenient for later replacement and maintenance, and also convenient for customers to purchase standard parts for assembly, saving cost and time | |
8 | HYPET other special offerings | 1, Provide special processing aids HYA-1 and Modi Stearic acid with special technical content to directly improve the quality of PVC products and greatly reduce the cost, 2, Offering On-Line Technical Service for free, Offering Technical Engineers service for big project or solving key technical items, 3, Offering matched good down stream equipment for plastic pipe profile, sheet /board pellets Etc. |
HYZS80/156 conic twin screw extruder with 160-250mm PVC water pipe drainage sewage pipe production line :
SN | Parts name | Quantity /set |
1 | High efficient type Conic twin screw extruder HYZS80/156 in output of 520 kg/h with 55kw main motor | 1 |
2 | Auto-loader for extruder in screw type | 1 |
3 | High output type Die head with calibrators sizes in 160-250 mm as above size list in middlel wall thickness sizes | 1 |
4 | Vacuum tank in stainless steel without painting , 6 m | 1 |
5 | Spray cooling tank in stainless steel without painting 6m | 1 |
6 | Haul off unit 4 claw type AC motor controlled by ABB inverter | 1 |
7 | Planetary type cutter | 1 |
8 | Stacker | 1 |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 40% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C on time .
3. Delivery period: 70 days after received the deposit.
4. Validity period: 30 days after ensured
5. Warranty: one year for normal, barrel and screw and gear box is for 1.5 years
6. Training: both in china and in the customer shop are available.
7. If necessary, The supply can send the engineers to the buyer for commission under the condition.
Technical specification:
SN | Parts name | Specification | Description |
1 | Extruder | Extruder model | HYZS-80/156 conic twin screw |
Output | 500-550kg/h for pipe | ||
Center height | 1100mm | ||
Dimension | 3700 x 1400 x 2605mm | ||
Weight | 4100kg | ||
2 | Screw | Diameter | Ø80/156 mm |
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~38 r/min | ||
Core of the screw | Auto control for temperature (Oil cooling will be for option ) |
3 | Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
Big Part of the barrel | 38CrMoAlA | ||
Fron part of the barrel | SKD11 with heat treatment | ||
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
4 | Temp/ pressure transducer | Quality | China famous brand |
Structure | Separately senses both in pressure and temperature | ||
Cable | High isolated cable line | ||
Screen | Both in monitor or screen display | ||
5 | Heater and cooling fans | Heating control area | 4 zones |
Heating way | Cast aluminum/ ceramics | ||
Heating power | 30 kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.3kwx2 sets +0.5kW x 1 set | ||
Water/oil cooling | One zone in front part for option | ||
Heat isolating | Special isolating material and structure for energy saving. | ||
6 | HYPET Gear box | Housing material | Ductile iron |
Gear material | 20CrMnTiA | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
Temperature of oil | Controlled by two system, | ||
Rubber sealer | Imported specal rubber sealer used | ||
Bearings | Wih famous and reliable brand. | ||
7 | Twin screw Dosing feeder | Supplying material motor | 1.1 kW |
Speed range | 1-50 RPM | ||
Powder bridge | Anti powder bridge with high Caco3 | ||
Inverter | ABB heavy loader type | ||
8 |
Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 3 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device
| Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 55 kW in Siemens brand |
AC inverter controller | ABB in heavy type |
10 | Electrical Control system | PLC system/or RKC components control | Whole Siemens PLC control system with HYPET soft ware. / or RKC components control system |
Electric components | Branded in Siemens, Schneider RKC Omron, ABB/or FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 10 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for controlling screw speed with easy . / Or with digit monitor instrument control system, main function is the same as PLC control .
|
Afte -sales Service
Items | quantity |
Guarantee period | 1 year but he service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason |
Training before shipping | Buyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days |
Technical documents | Electric principle drawing, operation manual, and electric parts manual etc |
Seller engineers | Seller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers . |
Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
Company email : | info@hypet.com.cn |