Production Line Brief introduction:
Features | High output | 180-320kg/h for different type |
High efficient | Stable quality, efficient operation make high qualified | |
Energy saving | It can save energy 20-30% by machine and software. | |
Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
Machine information | Popular types for using | Single head , double head, and four head type |
Product shape and size | Can be done as the customer required. | |
Caco3 amount | From 30phr to 100 phr when PVC 100 phr. | |
Mould material | 4Cr13 with heat treatment HB280-310 | |
Calibrating mould legnth | 200mm | |
Water Cooling tank length | 1200mm shear with each other | |
Working condition | Electric power | 3-phase, 380v +/- 10% , 50Hz (others for option |
Total power | Depends different lines | |
Cooling water | ≤ 20°C ≥ 0.3Mpa | |
Compressed water | > 0.3m3/min, > 0.5Mpa | |
Overall sizes ( L*W*H) | 22000* 1600*2500 mm |
HYZS65/132 conic twin screw extruder with HYYF240 cable duct down stream line:
SN | Parts name | Qty |
1 | HYZS65/132 conic twin screw extruder with 37kw motor | 1 |
2 | Calibrating table in 4 m Vacuum pump 5.5kw*1 Water pump 1.5kw*1 | 1 |
3 | Haul off unit two claws type, 1.5kw*2 sets | 1 |
4 | Cutter in 2.2kw cutter sizes Max 240*70mm | 1 |
5 | Stacker | 1 |
6 | Punching device possible for option |
Cable duct mould list:
SN | Mould Name | Qty |
Mould in single head material 4Cr13 stainless steel | ||
1 | 40*30 in single head ( one bottom+ one cover ) | 1 |
2 | 50*25 in single head ( one bottom+ one cover ) | 1 |
3 | 60*40 in single head ( one bottom+ one cover ) | 1 |
4 | 60*60 in single head ( one bottom+ one cover ) | 1 |
5 | 80*60 in single head ( one bottom+ one cover ) | 1 |
6 | 100*40 in single head ( one bottom+ one cover ) | 1 |
7 | 100*60 in single head ( one bottom+ one cover ) | 1 |
8 | 100*100 in single head ( one bottom+ one cover ) | 1 |
9 | 120*80 in single head ( one bottom+ one cover ) | 1 |
10 | 150*50 in single head ( one bottom+ one cover ) | 1 |
11 | 150*100 in single head ( one bottom+ one cover ) | 1 |
12 | 200*100 in single head ( one bottom+ one cover ) special sizes | 1 |
13 | 200*150 in single head ( one bottom+ one cover ) special sizes | 1 |
Technical specification:
SN | Items | Description |
HYZS65/132 conic twin screw extruder | ||
1 | Extruder model | HYZS-65/132 conic twin screw |
2 | Output | 280-320 for profile |
3 | Screw diameter | Ø65/132 mm |
4 | Screw material | 38CrMoAlA + special alloy |
5 | Heat treatment | Nitrogen-filled (0.50~0.70mm depth) |
6 | Core of the screw | Auto control for temperature (Oil cooling will be for option ) |
7 | Rotate speed | 0~38 r/min |
8 | Barrel Structure | Bimetallic In two parts, front part will be with special alloy inserted. |
9 | Front part of the barrel | SKD11 with heat treatment |
10 | Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
11 | Heating control area | 4 zones |
12 | Heating way | Cast aluminum/ ceramics |
13 | Heating power | 22 kW |
14 | Cooling system | Low-noisy barrel cooling fan |
15 | Cooling power | 0.2kwx2 sets +0.3kW x 1 set |
16 | Temp & pressure Transducer | China famous brand with isolated cable. |
17 | Gear box brand | HYMAX gear box made by HYPET |
18 | Housing material | Ductile iron |
19 | Gear material | 20CrMnTiA |
20 | Gear surface | Hardened and ground in high precision |
21 | Axis material | 40Cr |
22 | Temperature of oil | Controlled by two system |
23 | Rubber sealer | Imported special rubber sealer used |
24 | Bearings | With famous and reliable brand. |
25 | Dosing feeder | Twin screw feeding type |
26 | Motor power | 1.1kw |
27 | Speed range | 1-50 RPM |
28 | Powder bridge | Anti powder bridge with high Caco3 |
29 | Control | heavy loader type inverter |
30 | Vacuum degas motor power | 2.2 kw |
31 | Vacuum degree | -0.04Mpa |
32 | Vacuum tank | Easy to be clean |
33 | Driving motor | AC Motor heavy type famous brand |
34 | Motor power | 37kw |
35 | AC inverter controller | Famous Delta in heavy type |
36 | Electrical Control system | Siemens PLC+ HYPET AI auto control system |
37 | Electric components | Branded in Siemens, Schneider Omron, Delta /ABB, FUJI, and small unimportant parts in China famous brand |
38 | Extra temperature zone for die | 8 zones |
39 | display screen size | 14” big size monitor |
40 | Electric cabinet cable | Easy to be disassemble by joints |
41 | Extra power adaptor | For down stream, and other machine |
Cable duct down stream machines | ||
Calibrating table | ||
1 | Material | Stainless steel S304 for watering material |
2 | Length | 4,000mm |
3 | Center height | 1,000 mm |
4 | Max. product width | 240mm |
5 | Mold assembling size | 320mm |
6 | Vacuum pump | 5.5 kW x 1 set |
7 | Water pump | 1.5 kW x 1 set |
8 | Hot dryer pump | 1.5kW*2 |
9 | Vacuum joints | 20 pcs |
10 | Water pipe joints | 20 pcs |
11 | Center height | 1,000mm +/- 50mm adjustable |
12 | Water gas separator | For multi pumps (3) |
13 | Vacuum connection | Ø50mm *2 |
14 | Water connection | Ø50mm *2 |
15 | Movable motor power | 0.75 kW |
16 | Moving range of front & rear | 800 mm |
17 | Vertical moving range | 850~960mm |
18 | Tilt adjustment | 1-25mm by manual |
19 | Cross adjustment | 1-50mm |
20 | Left and right adjustment | 1-120 mm |
Haul off | ||
1 | Haul off type | Up-down 2 claw type |
2 | Max. Product size | 240mm width x 70mm thickness |
3 | Rubber block width | 240mm |
4 | Haul off force | 30,000 N |
5 | Max. speed | 0.5~7m/min |
6 | Haul off shape | Can suitable for different product shape |
7 | Effective Length of caterpillar | 2,000mm |
8 | Motor | AC motor, with famous inverter |
9 | Power | 1.5 kW x 2 sets |
10 | Clamp and adjustment type | 2 individual cylinder |
11 | Center height | 1,000mm |
Cutter | ||
1 | Cutting type | Saw cutter |
2 | Max. Cutting size | 240mm width x 100mm thickness |
3 | Cutting movement | Transverse movement |
4 | Follow up by | Clamping duct in runing |
5 | Cutting Motor power | 2.2 kW |
6 | Dust-absorb device | 2.2 kW x 1 set |
7 | Air pressure | 0.5~0.7Mpa |
8 | Moving method | Pneumatic |
9 | Control method | PLC control |
Stacker | ||
1 | Tilting table | Pneumatically operated |
2 | Nominal length | 4~6m |
3 | Material of tripping chute | MS rigid structural steel |
4 | Control method | PLC control |