Production Line Brief introduction:
Features | High output | 180-320kg/h for different type |
High efficient | Stable quality, efficient operation make high qualified | |
Energy saving | It can save energy 20-30% by machine and software. | |
Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
Machine information | Popular types for using | Single head , double head, and four head type |
Product shape and size | Can be done as the customer required. | |
Caco3 amount | From 30phr to 100 phr when PVC 100 phr. | |
Mould material | 4Cr13 with heat treatment HB280-310 | |
Calibrating mould legnth | 200mm | |
Water Cooling tank length | 1200mm shear with each other | |
Working condition | Electric power | 3-phase, 380v +/- 10% , 50Hz (others for option |
Total power | Depends different lines | |
Cooling water | ≤ 20°C ≥ 0.3Mpa | |
Compressed water | > 0.3m3/min, > 0.5Mpa | |
Overall sizes ( L*W*H) | 22000* 1600*2500 mm |
HYZS65/132 conic twin screw extruder with HYYF240 cable duct down stream line:
SN | Parts name | Qty |
1 | HYZS65/132 conic twin screw extruder with 45kw motor | 1 |
2 | Four station calibrating table in 4m Vacuum pump 5.5kw*1 Water pump 1.5kw*1 in width of 400mm | 1 |
3 | Four station haul off unit two claws type*4, 0.75kw*8 sets | 1 |
4 | Four station cutter ,cutter size Max 50*40mm*4 | 1 |
5 | Four station Stacker | 1 |
Cable duct mould list:
Mould in four head material 4Cr13 stainless steel | QTY | |
1 | 16*16 in four head ( four bottom + four covers) | 1 |
2 | 20*20 in four head ( four bottom + four covers) | 1 |
3 | 25*16 in four head ( four bottom + four covers) | 1 |
4 | 30*30 in four head ( four bottom + four covers) | 1 |
5 | 40*25 in four head ( four bottom + four covers) | 1 |
Technical specification:
SN | Items | Description |
HYZS65/132 conic twin screw extruder | ||
1 | Extruder model | HYZS-65/132 conic twin screw |
2 | Output | 300-350kg/h for profile |
3 | Screw diameter | Ø65/132 mm |
4 | Screw material | 38CrMoAlA + special alloy |
5 | Heat treatment | Nitrogen-filled (0.50~0.70mm depth) |
6 | Core of the screw | Auto control for temperature (Oil cooling will be for option ) |
7 | Rotate speed | 0~38 r/min |
8 | Barrel Structure | Bimetallic In two parts, front part will be with special alloy inserted. |
9 | Front part of the barrel | SKD11 with heat treatment |
10 | Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
11 | Heating control area | 4 zones |
12 | Heating way | Cast aluminum/ ceramics |
13 | Heating power | 22 kW |
14 | Cooling system | Low-noisy barrel cooling fan |
15 | Cooling power | 0.3kW x 3 set |
16 | Temp & pressure Transducer | China famous brand with isolated cable. |
17 | Gear box brand | HYMAX gear box made by HYPET |
18 | Housing material | Ductile iron |
19 | Gear material | 20CrMnTiA |
20 | Gear surface | Hardened and ground in high precision |
21 | Axis material | 40Cr |
22 | Temperature of oil | Controlled by two system |
23 | Rubber sealer | Imported special rubber sealer used |
24 | Bearings | With famous and reliable brand. |
25 | Dosing feeder | Twin screw feeding type |
26 | Motor power | 1.1kw |
27 | Speed range | 1-50 RPM |
28 | Powder bridge | Anti powder bridge with high Caco3 |
29 | Control | heavy loader type inverter |
30 | Vacuum degas motor power | 2.2 kw |
31 | Vacuum degree | -0.04Mpa |
32 | Vacuum tank | Easy to be clean |
33 | Driving motor | AC Motor heavy type famous brand |
34 | Motor power | 45kw |
35 | AC inverter controller | Famous Delta in heavy type |
36 | Electrical Control system | Siemens PLC+ HYPET AI auto control system |
37 | Electric components | Branded in Siemens, Schneider Omron, Delta /ABB, FUJI, and small unimportant parts in China famous brand |
38 | Extra temperature zone for die | 8 zones |
39 | display screen size | 14” big size monitor |
40 | Electric cabinet cable | Easy to be disassemble by joints |
41 | Extra power adaptor | For down stream, and other machine |
Cable duct down stream machines | ||
Calibrating table with four station | ||
1 | Material | Stainless steel S304 for watering material |
2 | Length | 5,000mm |
3 | Center height | 1,000 mm |
4 | Max. product width | 40*40mm |
5 | Mold assembling size | 320mm |
6 | Vacuum pump | 5.5 kW x 1 set |
7 | Water pump | 2.2 kW x 1 set |
8 | Hot dryer pump | 1.5kW*2 |
9 | Vacuum joints | 30 pcs |
10 | Water pipe joints | 30 pcs |
11 | Center height | 1,000mm +/- 50mm adjustable |
12 | Water gas separator | For multi pumps (3) |
13 | Vacuum connection | Ø50mm *2 |
14 | Water connection | Ø50mm *2 |
15 | Movable motor power | 0.75 kW |
16 | Moving range of front & rear | 800 mm |
17 | Vertical moving range | 850~960mm |
18 | Tilt adjustment | 1-25mm by manual |
19 | Cross adjustment | 1-50mm |
20 | Left and right adjustment | 1-120 mm |
Haul off with four station | ||
1 | Haul off type | Up-down 2 claw *4 sets |
2 | Max. Product size | 40*40mm * 4 sets |
3 | Rubber block width | 56mm |
4 | Haul off force | 1600 N *4 |
5 | Max. speed | 0.5~7m/min *4 |
6 | Haul off shape | Can suitable for different product shape |
7 | Effective Length of caterpillar | 1000mm *4 |
8 | Motor | AC motor with famous inverter |
9 | Power | 0.75 kW x 4 sets |
10 | Clamp and adjustment type | 2 individual cylinder |
11 | Center height | 1,000mm |
Cutter with four station | ||
1 | Cutting type | Saw cutter with four station |
2 | Max. Cutting size | 40mm width x 40mm thickness *4 |
3 | Cutting movement | Transverse movement |
4 | Follow up by | Clamping duct in runing |
5 | Cutting Motor power | 2.2 kW*4 sets |
6 | Dust-absorb device | 2.2 kW x 1 set |
7 | Air pressure | 0.5~0.7Mpa |
8 | Moving method | Pneumatic |
9 | Control method | PLC control |
Stacker with four station | ||
1 | Tilting table | Pneumatically operated |
2 | Nominal length | 4~6m *4 |
3 | Control method | PLC control |
Afte -sales Service
Items | quantity |
Guarantee period | 1 year but he service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason |
Training before shipping | Buyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days |
Technical documents | Electric principle drawing, operation manual, and electric parts manual etc |
Seller engineers | Seller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers . |
Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
Company email : | info@hypet.com.cn |