Production Line Brief introduction:
Features | High output | 180-320kg/h for different type |
High efficient | Stable quality, efficient operation make high qualified | |
Energy saving | It can save energy 20-30% by machine and software. | |
Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
Machine information | Popular types for using | Single head , double head, and four head type |
Product shape and size | Can be done as the customer required. | |
Caco3 amount | From 30phr to 100 phr when PVC 100 phr. | |
Mould material | 4Cr13 with heat treatment HB280-310 | |
Calibrating mould legnth | 200mm | |
Water Cooling tank length | 1200mm shear with each other | |
Working condition | Electric power | 3-phase, 380v +/- 10% , 50Hz (others for option |
Total power | Depends different lines | |
Cooling water | ≤ 20°C ≥ 0.3Mpa | |
Compressed water | > 0.3m3/min, > 0.5Mpa | |
Overall sizes ( L*W*H) | 22000* 1600*2500 mm |
HYZS55/120 conic twin screw extruder with HYYF240 cable duct down stream line:
SN | Parts name | Qty |
1 | HYZS55/120 conic twin screw extruder with 30kw motor | 1 |
2 | Calibrating table in 4 m Vacuum pump 5.5kw*1 Water pump 1.5kw*1 | 1 |
3 | Haul off unit two claws type, 1.5kw*2 sets | 1 |
4 | Cutter, one cutter for Two | 1 |
5 | Stacker | 1 |
Cable duct mould list:
Mould in double head material 4Cr13 stainless steel | ||
1 | 16*16 in double head ( two bottom + two covers) | 1 |
2 | 24*14 in double head ( two bottom + two covers) | 1 |
3 | 30*15 in double head ( two bottom + two covers) | 1 |
4 | 30*30 in double head ( two bottom + two covers) | 1 |
5 | 40*25 in double head ( two bottom + two covers) | 1 |
6 | 40*40 in double head ( two bottom + two covers) | 1 |
Technical specification:
SN | Items | Description |
HYZS55/120 conic twin screw extruder | ||
1 | Extruder model | HYZS-55/120 conic twin screw |
2 | Max. output | 180-220kg/h for profile |
3 | Center height | 1,000mm |
4 | Weight | 2700kg |
5 | Screw Diameter | Ø55/120 mm |
6 | Screw Material | 38CrMoAlA + special alloy |
7 | Finish | Nitrogen-filled (0.50~0.70mm depth) and polish |
8 | Rotate speed | 0~38 r/min |
9 | Core of the screw | Auto control for temperature |
10 | Barrel Material | 38CrMoAlA with bi-metal type |
11 | Inside finish | Nitrogen-filled (0.50~0.70mm depth) and rubbing |
12 | Heating control area | 4 areas |
13 | Heating way | Cast Aluminium heater |
14 | Heating power | 15kW |
15 | Cooling system | Low-noisy barrel cooling fan |
16 | Cooling power | 0.2kW *3 sets |
17 | Gear box Housing material | Ductile iron HT-300 |
18 | Gear material | 20CrMnTi |
19 | Gear surface | Hardened and ground in high precision |
20 | Axis material | 40Cr |
21 | Temperature of oil | Controlled by two system |
22 | Rubber sealer | Imported special rubber sealer used |
23 | Bearings | With famous and reliable brand. |
24 | Dosing feeder | Twin screw feeding type |
25 | Motor Power | 1.5 kW |
26 | Speed range | 1-50 RPM |
27 | Powder bridge | Anti powder bridge with high Caco3 |
28 | Control | heavy loader type inverter |
29 | Vacuum degree | -0.004Mpa |
30 | Vacuum degas motor power | 1.5 kw |
31 | AC motor power | 30 kW |
32 | AC inverter controller | Famous Delta Inverter |
33 | Siemens PLC system | Siemens PLC+ HYPET AI intelligence auto control system |
34 | Electric components | Branded in Siemens, Schneider Omron, Delta ,ABB, FUJI, and small unimportant parts in China famous brand |
35 | Extra temperature zone for die head | 7 zones |
36 | display screen size | 14” big size monitor |
37 | Electric cabinet cable | Easy to be disassemble by joints |
38 | Extra power adaptor | For down stream, and other machine |
Cable duct down stream machines | ||
Calibrating table with two station | ||
1 | Material | Stainless steel S304 for watering material |
2 | Length | 4,000mm |
3 | Center height | 1,000 mm |
4 | Max. product width | 50*50mm *2 |
5 | Mold assembling size | 320mm |
6 | Vacuum pump | 5.5 kW x 1 set |
7 | Water pump | 1.5 kW x 1 set |
8 | Hot dryer pump | 1.5kW*2 |
9 | Vacuum joints | 20 pcs |
10 | Water pipe joints | 20 pcs |
11 | Center height | 1,000mm +/- 50mm adjustable |
12 | Water gas separator | For multi pumps (3) |
13 | Vacuum connection | Ø50mm *2 |
14 | Water connection | Ø50mm *2 |
15 | Movable motor power | 0.75 kW |
16 | Moving range of front & rear | 800 mm |
17 | Vertical moving range | 850~960mm |
18 | Tilt adjustment | 1-25mm by manual |
19 | Cross adjustment | 1-50mm |
20 | Left and right adjustment | 1-120 mm |
Haul off | ||
1 | Haul off type | Up-down 2 claw type |
2 | Max. Product size | 50*50mm |
3 | Rubber block width | 240mm |
4 | Haul off force | 30,000 N |
5 | Max. speed | 0.5~7m/min |
6 | Haul off shape | Can suitable for different product shape |
7 | Effective Length of caterpillar | 2,000mm |
8 | Motor | AC motor with famous inverter |
9 | Power | 1.5 kW x 2 sets |
10 | Clamp and adjustment type | 2 individual cylinder |
11 | Center height | 1,000mm |
Cutter | ||
1 | Cutting type | Saw cutter |
2 | Max. Cutting size | 240mm *70mm |
3 | Cutting movement | Transverse movement |
4 | Follow up by | Clamping duct in runing |
5 | Cutting Motor power | 2.2 kW |
6 | Dust-absorb device | 2.2 kW x 1 set |
7 | Air pressure | 0.5~0.7Mpa |
8 | Moving method | Pneumatic |
9 | Control method | PLC control |
Stacker | ||
1 | Tilting table | Pneumatically operated |
2 | Nominal length | 4~6m |
3 | Control method | PLC control |