HYSJ90/38 Single screw extruder with 160-400mm HDPE PE gas pipe water supply pipe production line:
SN | Parts name |
1 | HYSJ90/38- 160kw, high efficent PE extruder, with output 600- 640kg/h, AC motor with Delta inverter |
2 | Hot dryer HD800 and Vacuum auto loader AL500 |
3 | HYSJ30/25 color extruder with 2.2 kw |
4 | Die head for 160/200/250/315/400 mm in three pressures, (6, 10, 16 BAR) |
5 | Vacuum tank with water tank together 9 m vacuum pump 4kw*2, water pump 5.5 kw*2 |
6 | Laser Jet printer for PE pipe for option |
7 | Cooling tank 9m |
8 | Four claw type haul off driven by two AC motor 1.1kw*4 controller belt length is 2000mmhaul off speed is 0.2-2m/min |
9 | Planetary dust less cutter 160-400mm with double sharp knife , Aluminum clamp head cutter power 4 kw |
10 | Stacker in 4.5m long |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 30% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C on time .
3. Delivery period: 70 days after received the deposit.
4. Validity period: 30 days after ensured
5. Warranty: one year for normal, barrel and screw and gear box is for 1.5 years
6. Training: both in china and in the customer shop are available.
7. If necessary, The supply can send the engineers to the buyer for commission under the condition.
Technical specification:
1.HYSJ-90/38 single screw extruder:
SN | Parts name | Image | Specification | Description |
1 | Extruder | Extruder model | HYSJ-90/38 single screw | |
Output Max | 970 kg/h | |||
Center height | 1,100mm | |||
Weight | 4,300kg | |||
2 | Screw | Diameter | Ø90 mm | |
Screw ID ratio | 38:1 | |||
Material | 38CrMoAlA + special alloy | |||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | |||
Max rotate speed | 125 r/min | |||
Core of the screw | Auto control for temperature | |||
Features | 1. German technology design, to ensure the highest output and good good plasticizing at the same power. 2. 38CrMoAlA nitriding HV900, depth 0.4-0.6mm surface sprayed alloy; |
3 | Barrel |
| Material | Bimetal barrel inside in two layers |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | |||
Heating control area | 9 areas | |||
Heating way | Copper cooling fins with ceramic heater | |||
Heating power | 40 kW | |||
Cooling system | Low-noisy barrel cooling fan | |||
Cooling power | 0.55kW x 9 sets | |||
Features | 1. Inner casting alloy bimetal barrel can ensure 24 months; 2. With HYPET special feeding device, with large feeding quantity, good cooling, easy replacement, low maintenance costs. 3. Adopt cast aluminum heaters, high cost but fast heating, high temperature can be controlled. |
4
| Gear box
| Housing material | Ductile iron QT-500 | |
Gear material | 20CrMnTi | |||
Gear surface | Hardened and ground in high precision | |||
Axis material | 40Cr | |||
Cooling power | 0.55kW x 9 sets | |||
5 | Driving motor | AC motor power | 250 kW | |
AC inverter controller | Siemens brand |
6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. | |
Control cabinet | Detachable | |||
Electric components brand | Siemens, Schneider, RKC, ABB, FUJI and good Chinese brnd etc. | |||
Extra temperature zone | 22 zones | |||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, all cables and senses cables are strong enough with long life . 3. With air conditioner; |
2.HY30/25 single screw extruder:
Specification | Description |
Barrel | 38CrMoAIA,nitrification |
Screw | 38CrMoAIA,nitrification |
Dia. of screw | Ø30mm |
Screw L/D | 25:1 |
The drive power | 2.2 kW |
The motor control | AC inverter, ABB |
3.Vacuum auto loader :
Model number | HY-HD500 |
Capacity | 500 kg |
Heating | 21 kW |
Blower | 370W |
Power | 380V 3P 50HZ |
Dimension | 2188 x 1475 x 1036 mm |
Base size | 233 x 273 x Φ122 mm |
Net weight(Kg) | 275 kg |
4.Vertical Hot dryer:
Specification | Description |
Model | AL800 for output 800kg/h |
Working form | Inductive type |
Power | 1.1kw, 3P |
Capacity | 380kg |
volume | 8L |
Feeding hose diameter | Ф38mm |
Feeding time | 10-15 seconds |
Body Dimension | 370×385×700mm |
Hopper dimension | 390×240×490mm |
Weight | 53 kgs |
5.Die head: G400 high speed in 4 pressure grade:
Specification | Description |
Pipe type | Single layer |
Sizes for pipe | Ø160-400mm in 6, 10, 16 bar Pressure class. |
Calibrator each for the sizes | Ø160,Ø200,Ø250,Ø315,Ø400 |
Sleeve , each for the sizes | Ø160,Ø200,Ø250,Ø315,Ø400 |
Mandrel each for the sizes | Ø160,Ø200,Ø250,Ø315,Ø400 |
Material of die head | 40Cr with special alloy |
Heating power | 60 kw |
Heating zones | 15zones |
Inner cooling system | By blow cooling air , 7.5 kw with inverter control. |
Material of calibrating sleeves | Stainless steel with chrome plated |
Flow channel | Hardened and Mirror polishing |
Pipe Bright function | With HYPET brighter |
Heater | Mica stainless steel heaters |
6.Vacuum tank in 9,000 mm:
Specification | Description |
Material | Stainless steel 304 |
Working range | Ø160-400mm |
Length | 9000mm (1500+7500) |
Center height | 1100 mm |
Vacuum Tank type | One tank, in two chamber |
No. of pipes | 1 pipe |
Movable motor power | 0.75 kW |
Moving range front & rear | 700 mm |
Left and right adjustment | 50mm |
Cover on the top | aluminium alloy |
Vacuum pump in first part | 5.5kw *1 set |
Vacuum pump in second part | 5.5kw *1 set |
Two parts of tank | Vacuum controlled by AC inverter. |
Water pump in first part | 5.5kw *1 set |
Water pump in second part | 5.5kw *1 set |
What spray pipe numbers | 6 pieces |
Nozzle type | Atomized intensive cooling |
Spraying mouth | 1” x Ø4-Ø3 |
Pipe supporter | Nylon supporter plate |
Back and forth | 800mm in 0.75kw |
Cross movement | 120mm |
Up and down | 100mm |
Filter | 2 sets in G2” with by pass way |
Clean the filter | By pass line for cleaning the filter |
Vacuum cyclone | Yes, with it |
Silence function | Silence device for each vacuum pump |
7.Cooling tank in 6,000 mm:
Specification | Description |
Pipe range | Ø160~Ø400mm |
Length of vacuum box | 6,000mm |
Construction | Spraying method |
Pump power | 4 kW x 1 set |
No.of nozzle | 140 pcs |
No.of filter | 1 set |
No. of bypass | 1 set |
Water level control way | Float valve |
Cover material | Toughened glass |
Spray box material | Stainless steel 304 |
Water temperature control | Automatic regulating valve |
Input pipe | G1” |
Output pipe | G2” |
8.Haul off unit, 4 claws:
Specification | Description |
Haul off type | 4 claw type haul off with servo control |
Center height | 1100mm |
For Pipe size | Ø160-400mm |
Driving method | Driven by rubber blocks |
Driving speed | 0.2-2.0 m/min |
Motor type | Servo motor |
Motor power | 0.85 kW x 4 sets in servo motor control |
Contacted caterpillar length | 2,000mm |
Max. driving power | 40,000 N |
Gear box | Hard surface gear grind type, |
Width of caterpillar | 74mm |
Metering system | Code installed |
Adjusting mode | Pneumatic |
Press pressure on the pipe | Adjusted by pneumatic valves |
Down caterpillar position | Fixed |
Air pressure | 0.4-0.6Mpa |
9.Planetary dustless cutter :
Specification | Description |
Cutting type | Dustless planetary blade cutting |
Blade style | Sharp knife in two devices |
Control system | PLC automatic control system |
Cutting range | Ø160-400mm |
Cutter speed | 2 m/min |
Max. cutting thickness | 45 mm |
Cutter motor power | 4kw |
Center height | 1000mm |
Revolution motor power | 1.5 kW x 1 set |
Cutter material | Tool alloy |
Clamping way | Aluminium |
Cutter feeding | Double hydraulic |
Hydraulic station | 0.75 kW x 2 sets |
Synchronous mode | With output and haul off speed |
10.Stacker:
Description | |
Tilting table | Pneumatically operated |
Nominal length | 4-6 mtrs |
Material of tripping chute | MS rigid structural steel |
Control method | PLC control |
After -sales Service
Items | quantity |
Guarantee period | 1 year but the service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason |
Training before shipping | Buyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days |
Technical documents | Electric principle drawing, operation manual, and electric parts manual etc |
Seller engineers | Seller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers . |
Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
Company email : | info@hypet.com.cn |
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