1. Pictures of PVC Pelletizing Machine PVC Recycle Granule Production Line with PS120/28 Parallel Twin Screw Extruder
2.HYPET machine Feature and machine specification
Features | High output | 800-950 kg/h |
High efficient | Stable quality, efficient operation make high qualified | |
Energy saving | It can save energy 20-30% by machine and software. | |
Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
Machine information | Products | Hard /soft PVC pellets |
Raw material | PVC with additives mixed powder | |
Output Max | 950kg/h | |
Working condition | Electric power | 3-phase, 380v +/- 10% , 50Hz (others for option) |
Cooling water | ≤ 20°C ≥ 0.3Mpa | |
Compressed water | > 0.3m3/min, > 0.5Mpa | |
Overall sizes ( L*W*H) | 19300* 2800*3300 mm | |
Machine General explanation | Center height | 1150mm |
Operation direction | From right to the left ( other can be for option ) | |
Output | The output capacity varies with the materials and the operation conditions. | |
Technology remarks | remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed. |
3.PVC Pelletizing Machine PVC Recycle Granule Production Line with PS120/28 Parallel Twin Screw Extruder
SN | Main Items | Qty | |
PVC pelletizing line with HYPS120/28 extruder | |||
1 | HYPS120/28 parallel twin screw extruder | 1 set | |
2 | Die head & cutter device with stainless cover | 1 set | |
3 | Spiral separating hopper system with blower (the third hopper is as big as 2 cubic meter for storage. | 3 sets |
Remarks:
1. Payment condition: Ex-works Wuhan China
2. Payment method: 30% down payment by T/T and balance should be paid by T/T before Shipment
3. Delivery period: 60 days since received the down payment.
4. Warranty: one year
5. Test:The line will be tested before shipment, running for one hour
6. Validity period: 30 days after ensured.
4.Specification of the Machine HYPS120/28 Parallel Twin Screw Extruder
SN | Parts name | Specification | Description |
1 | Extruder | Extruder model | HYPS-120/28 Parallel twin screw |
Output | 800-950kg/h for pipe | ||
Center height | 1150mm | ||
Dimension | 6300 x 1550 x 2800mm | ||
Weight | 7500kg | ||
2 | Screw | Diameter | Ø120 mm |
L/D | 28:1 for pipe production. | ||
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~45 r/min | ||
Core of the screw | Auto control for temperature | ||
3 | Barrel | Barrel Structure | 38CrMoAlA + special alloy |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
4 | Temp/ pressure transducer | Quality | China famous brand |
Structure | Separately senses both in pressure and temperature | ||
Cable | High isolated cable line | ||
Screen | Both in monitor or screen display |
5 | Heater and cooling fans | Heating control area | 7 zones |
Heating way | Cast aluminum/ ceramics | ||
Heating power | 65 kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.37 kW x4 sets+0.5kWx2 sets | ||
Water/oil cooling | One zone in front part for option | ||
Heat isolating | Special isolating material and structure for energy saving. | ||
6 | HYPET Gear box | Housing material | Ductile iron |
Gear material | 20CrMnTiA | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
Temperature of oil | Controlled by two system, | ||
Rubber sealer | Imported special rubber sealer used | ||
Bearings | With famous and reliable brand. | ||
7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
Speed range | 1-50 RPM | ||
Powder bridge | Anti powder bridge with high Caco3 | ||
Inverter | Delta heavy loader type | ||
8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 4 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 110 kW in Siemens brand |
AC inverter controller | Delta in heavy type | ||
10 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 10 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for controlling screw speed with easy . |
5.Die head with stainless cover
Specification | Description |
Cutting holes | in five line |
Pelletizing plate material | Stainless steel with high quality |
Cutter motor power | 3kw |
The knife | 4 sets |
Holes plate | 38CrMoAlA steel with nitrogen heat treatment. |
6.Spiral separating hopper system with blower
Specification | Description |
Material | Stainless steel 304 |
Application | Cooling |
Cooling method | Blower |
The motor of blower | 4 kw |
Number of cooling stages | 3 stages, each stage including fan and hopper |
The volume of the first two hopper | 600 L |
The volume of the last hopper | 1700L or 2 tons of material with simple valve switch. |
The equipment you may need for your production:
1.Screw type auto loader
SN | Specification | Description |
1 | Type | Screw type |
2 | Material | Stainless steel |
3 | Output by transportation | 1100kg/h |
4 | Motor power | 3kw |
2.Big Vibrating screen device
SN | Specification | Description |
1 | Material for contacting PVC pellets | Stainless steel 304 |
2 | Vibratoring | Two motors |
3 | power | 0.75kw*2 |
4 | Output | 1000kg/h |
3.Hot Cold mixer 500/1000
SN | Name | Type | Specification | Description |
1 | Mixer 500/1000 | Hot mixing tank | Hot mixing general capacity | 500L |
Hot mixing effective capacity | 375L | |||
Feeding capacity | ≤250kg/pan | |||
Output | ≤1000kg/h | |||
Motor power | 75 kW AC Motor | |||
Hot mixing tank material | 1Cr18Ni9Ti | |||
Tank wall thickness | 8mm (1Cr18Ni9Ti) | |||
Tank bottom thickness | 10mm (1Cr18Ni9Ti) | |||
Mixing time | ≤10min/pan( model material ), ≤12min/pan (pipe material ) | |||
Cold mixing tank | Cold mixing cubage | 1,000L | ||
Cold mixing effective cubage | 1,000L | |||
Motor power | 640L | |||
Motor power | 18.5 kW | |||
Mixing blade material | ZGlCr18Ni9Ti | |||
Tank wall thickness | 6mm | |||
Tank bottom thickness | 10mm (Jointing after pressing in shape for clearing ) | |||
Mixing blade rotating speed | 60 r/min | |||
Vertical moving control | Pneumatic | |||
Cooling time | ≤10min/pan | |||
Electric control cabinet | 800 x 500 x 1800mm | |||
Weight | 5800kg | |||
Dimension | 5,580 x 2,700 x 3,432mm |
4.HYP30 Strong Crusher for Pipe recycling 30HP, 400kg/h
SN | Item name | Description |
1 | Model | HYP-30 |
2 | Main motor power | 30 Hp |
3 | Ability | 300-700kg/h |
4 | Feeding gate | 720*460 mm |
5 | Fix * rotating knives qty | 4*21pcs |
6 | Speed | 520 r/min |
7 | Mesh sizes | 12 mm |
8 | For PVC pipe sizes | thin 315mm pipe, and standard 250mm smaller |
9 | Dimension | 1630*1340*1910 mm |
10 | Weight | 1600kg |
5.Pulverizer SMW-500
SN | Name | Description |
1 | Model | SMW-500 |
2 | Diameter of disc(mm) | Ø483±1 |
3 | Rotary blade | 24 |
4 | Static blade | 12 |
5 | Main motor power(kw) | 37 |
6 | Capacity(kg/h) | 200-300 |
After -sales Service
Items | quantity |
Guarantee period | 1 year but the service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason |
Training before shipping | Buyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days |
Technical documents | Electric principle drawing, operation manual, and electric parts manual etc |
Seller engineers | Seller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers . |
Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
Company email : | info@hypet.com.cn |
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