630 PVC Pipe Production Line / PVC extruders machine
Feature of 630 PVC Pipe Production Line / PVC extruders machine
SN | Items | specification |
1 | HYZS95/195 Conic Screw Extruder | 1, New designed by our experience which output can be high level 2, Gear box is with high torque by strong gear and frame case with long life 3, heaters with heat protection which can make the energy saving 4, Barrel and screw are bimetal type for longer working life |
2 | Die head | 1, using two die heads to make sure the quality if the pipe top 2. all parts are made by CNC machine tool to ensure the flowing equal well , 3, with shining device, 3, high output speed type |
3 | Vacuum Tank | 1, ALL are made by 304 Stainless steel material without painting. 2, water level and vacuum are controlled automatically 3, Install vacuum pressure relief muffler to realize that the sound of the |
4 | Haul off | 1, 4 Claw type to ensure stable haul off force. 2, Driven by AC motor and inverter controlled by PLC system 3, Haul off Gear box are strong with harden gear surface. |
5 | Cutter | 1, planetary type cutter, 2, with special motor action to ensure the pipe speed when cutting. |
Extruder Technic Data for 630 PVC Pipe Production Line / PVC extruders machine
SN | name | Specification | Description |
1 | Extruder | Extruder model | HYZS-95/195 big conic twin screw |
Max. output | 950-1050 kg/h | ||
Screw type | Conic twin screw type | ||
Center height | 1,150mm | ||
Weight | 8,500kg | ||
2 | Screw | Screw Diameter | Ø95/195 mm |
Material of the screw | 38CrMoAlA + special alloy | ||
Screw nitrogen | Nitrogen-filled | ||
Nitrogen thickness | 0.50~0.70mm depth and polish | ||
Rotate speed | 0~45 r/min | ||
Core of the screw | Auto control for temperature | ||
Features | Screw has internal closed loop heat balancing system by means of distilled water. | ||
3 | Barrel | Barrel Material | 38CrMoAlA with bi-metal type |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) and rubbing | ||
Barrel Heating zone | 6 areas | ||
Barrel Heating type | Cast Aluminium heater | ||
Heating power | 46 kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Barrel cooling zone and power | 0.37kw*5/ + liquid cooling*2 zones | ||
4 | Gear box | Housing material | Ductile iron HT-300 |
Gear material | 20CrMnTi High quality alloy steel | ||
Gear surface | Hardened and ground in high precision | ||
Oil cooling system | Both inside box cooling and outside heat exchanging cooling device. | ||
Features | 1. The harden and ground gear box is made with German technology. 2. Twin output shaft Helical Gear Box. Gears are hardened and ground. Both output shafts are integral with high capacity thrust bearings to absorb axial thrust generated during the extrusion process 3,the thrust bearings is near to the screw which can be more stronger | ||
5
| Melt pressure/ Temp | Melt pressure | 0-50Mpa measuring |
Melt Temperature | 0-400°C measuring | ||
Melt shows | Separately | ||
6
| Dosing Hopper & feeder | Hopper material | Stainless steel 304 |
Feeding type | Twin screw type for material feeding | ||
Supplying material motor | 2.2 kW | ||
Speed range | 1-50 RPM | ||
Inverter | ABB |
7 | Vacuum degas with selector | Vacuum degree | -0.004Mpa |
Motor power | 4 kW | ||
8 | Driving motor | AC motor power | Siemens brand AC 110 kW |
AC inverter controller | ABB brand heavy type inverter | ||
9 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 12 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug, so it can be taken apart with easy
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