40-250mm PVC Pipe Production Line with HYPS90/28 parallel twin screw extruder with motor 55kw output 500kg/h
A. Speciality of PVC pipe line
SN | Items | specification |
Features | High output | 500kg/h, with high speed |
High efficient | Stable quality, efficient operation make high qualified | |
Energy saving | It can save energy 20-30% by machine and software. | |
Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
Machine information | Products | Hot and cold pipe |
Raw material | PVC powder | |
Output | 300-500kg/h | |
Production Speed Max | 5m/min | |
Products diameter range | 40-250mm | |
Working condition | Electric power | 3-phase, 420v +/- 10% , 50Hz (others for option |
Total power | 70kw for install power, actual running power:37kw | |
Cooling water | ≤ 20°C; ≥0.3Mpa | |
Compressed water | ﹥0.3m3/min, ﹤0.5Mpa | |
Overall sizes ( L*W*H) | 24000* 1600*2500 mm | |
Machine General explanation | Center height | 1000mm |
Operation direction | From right to the left ( other can be for option ) | |
Output | The output capacity varies with the materials and the operation conditions. | |
Technology remarks | remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed |
B, Commercial items:
1, Main line parts:
SN | Maini Items | Qty |
40-250mm PVC pipe line with HYPS90/28 extruder | ||
1 | HYPS90/28 parallel twin screw extruder | 1 set |
2 | Auto loader in spring type for the extruder | 1 set |
3 | Die head 40-63 | 1 set |
4 | Die head 75-110 | 1 set |
5 | Die head 160-250 | 1 set |
6 | Vacuum tank in 6m | 1 set |
7 | Spray cooling tank | 1 set |
8 | Haul off with 4 claw type, Servo motor type | 1 set |
9 | Planetary cutter with chamfering | 1 set |
10 | Stacker | 1 set |
C, Specification of the Machine
1 HYPS90/28 parallel twin screw extruder
SN | Parts name | Specification | Description | |
1 | Extruder | Extruder model | HYPS-90/28 Parallel twin screw | |
Output | 450-500kg/h for pipe | |||
Center height | 1000mm | |||
Dimension | 4900 x 1300 x 2700mm | |||
Weight | 4300kg | |||
2 | Screw | Diameter | Ø90 mm | |
L/D | 28:1 for pipe production. | |||
Material | 38CrMoAlA + special alloy | |||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | |||
Rotate speed | 0~45 r/min | |||
Core of the screw | Auto control for temperature | |||
3 | Barrel | Barrel Structure | 38CrMoAlA + special alloy | |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | |||
4 | Temp/ pressure transducer | Quality | China famous brand | |
Structure | Separately senses both in pressure and temperature | |||
Cable | High isolated cable line | |||
Screen | Both in monitor or screen display | |||
5 | Heater and cooling fans | Heating control area | 5 zones | |
Heating way | Cast aluminum | |||
Heating power | 38 kW | |||
Cooling system | Low-noisy barrel cooling fan | |||
Cooling power | 0.37kw x 4 sets | |||
Water/oil cooling | One zone in front part for option | |||
Heat isolating | Special isolating material and structure for energy saving. | |||
6 | HYPET Gear box | Housing material | Ductile iron | |
Gear material | 20CrMnTiA | |||
Gear surface | Hardened and ground in high precision | |||
Axis material | 40Cr | |||
Temperature of oil | Controlled by two system, | |||
Rubber sealer | Imported specal rubber sealer used | |||
Bearings | With famous and reliable brand. | |||
7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW | |
Speed range | 1-50 RPM | |||
Powder bridge | Anti powder bridge with high Caco3 | |||
Inverter | Delta heavy loader type |
8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 3 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 55 kW heavy load type. |
AC inverter controller | Delta heavy type inverter | ||
10 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET AI soft ware. |
Electric components | Branded in Siemens, Schneider RKC Omron, Delta and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 8 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . |
2 Auto loader in spring type for the extruder
SN | Specification | Description |
1 | Pipe diameter | 141mm |
2 | Output capacity | 5 M3/h |
3 | Hopper volume | 200L |
4 | Motor power | 2.2 kw |
3 Die head in 1 pressure grade
SN | Item | Description |
1 | Die head for 40-63 | For Ø40,Ø50,Ø63 pipe size with calibrators |
2 | Die head for 75-110 | For Ø75,Ø90,Ø110 pipe size with calibrators |
3 | Die head for 160-250 | For Ø160,Ø200,Ø250 pipe size with calibrators |
4 | Output for 40-63 | Max 90-150 kg/h |
5 | Output for 75-110 | Max 210-450 kg/h |
6 | Output for 160-250 | Max 480-500 kg/h |
7 | Thickness of the pipe | According to customer’s requirements |
8 | Die flow surface | Chrome coated and polished well |
9 | Material of die head | 40Cr with good heat treatment |
10 | Melt pressure/Temp | Equipped with melt press/Temp |
11 | Heater type | Ceramic heater with SS304 coating |
12 | Material of calibrating | Brass H65 and harden shining polish |
13 | Shining pipe device | Strong water cooling device in front of the calibrator |
4 Vacuum tank in 6,000 mm
1 | Vacuum tank | Material | Stainless steel 304 |
Length | 1500+4500mm | ||
Center height | 1000 mm | ||
Dia. range | 40-250mm | ||
No. of pipes | 1 pipes | ||
Movable motor power | 0.75 kW | ||
Moving range front & rear | 700 mm | ||
Up and down adjustment | 100mm | ||
Left and right adjustment | 50mm | ||
Cover on the top | Aluminum alloy | ||
2 | Nozzle spry system | Number of Nozzles | 204 pcs |
Water spray pipe numbers | 4 pieces | ||
Nozzle type | Atomized intensive cooling | ||
Spraying mouth | G1 | ||
Pipe supporter | Fixed geared type supporter | ||
3 | Water temperature and level control
| Water temperature control | Auto valve control |
Water level control | Floating ball close loop system | ||
Pressure safety | Safety valve installed |
4 | Water Filter | Filter | 2 sets in G2” with by pass way |
Clean the filter | By pass line for cleaning the filter | ||
Vacuum cyclone | Yes, with it | ||
Silence function | Silence device | ||
5 | Vacuum pump | Vacuum pump motor power | 4 kW x 2 sets |
Pump type | Round plate tech from Siemens | ||
Others | Low noise | ||
Vacuum suction nozzle | Two gate in each side of the tank | ||
6 | Water pump | Water input pipe size | G1” |
Water output pipe size | G2” | ||
Water pump motor power | 4 kw x 2 sets |
5 Spray cooling tank in 6,000 mm
SN | Specification | Description |
1 | Pipe range | Ø40-250mm |
2 | Length of vacuum box | 6,000mm |
3 | Construction | Spraying method |
4 | Water pump power | 5.5 kw x 1 set |
5 | No.of nozzle | 168 pcs |
6 | No.of filter | 1 set |
7 | No. of bypass | 1 set |
8 | Water level control way | Float valve |
9 | Cover material | Aluminum alloy plate |
10 | Material | Stainless steel 304 |
11 | Water temperature control | Automatic regulating valve |
12 | Input pipe | G1” |
13 | Output pipe | G2” |
6 Haul off with 4 claws type
Specification | Description |
Pipe diameter | Ø40-250mm |
Center height | 1000mm |
Caterpillar number | 4 claws |
Caterpillar distribution | Quadrilateral distribution |
Top caterpillar control | Controlled by cylinder at each chain side |
Cylinder number | 4 pcs |
Bottom caterpillar control | Up down controlled by motor |
Driving method | Driven by rubber block |
Rubber block width | 74 mm |
Effective traction length | 2000mm |
Driving speed | 0.1-7 m/min |
Gear box | Motor with strong helical gear box |
Motor type | Servo motor |
Motor power | 1.1 kw x 4 sets |
Traction force | 30,000 N |
Metering system | By encoder |
Adjusting mode | Pneumatic |
Press pressure on the pipe | Adjusted by pneumatic valves |
Down caterpillar position | Fixed |
Air pressure | 0.4-0.6Mpa |
7 Planetary cutter with chamfering
Specification | Description |
Pipe diameter range | Ø40-250mm |
Cutting thickness | 25 mm |
Cutting speed | 6 m/min |
Blade shape | Chamfering |
Cut way | Planetary |
Feed way | Hydraulic |
Clamp way | Aluminium |
Follow mode | Pneumatic |
Control system | PLC automatic control system |
8 Stacker
SN | Parts name | Specification | Description |
1 | Stacker | Tilting table | Pneumatically operated |
Nominal length | 4-5 mtrs | ||
Pipe sizes | 40-250mm | ||
Material of tripping chute | MS rigid structural steel |