20-32mm PP double pipe line with 3 layers & 3 colors by 90/30 & 55/33 & 45/30 extruder
A Speciality of PP pipe line
SN | Items | Speciality | |
1 | High Output | 350kg/h when it is high speed of 20m/min | |
2 | Extruders | Equipped with HYSJ90/30 one set, HYSJ55/33 one set, HYSJ45/30 one set, it is high efficient and energy saving. | |
3 | High quality in machine parts | Delta /ABB heavy type inverter, Siemens Schneider, Omron,RKC components, Siemens Motor, Anti-Bridge twin screw dosing feeder. Big Volume Electric cabinet with good cooling device. | |
4 | Production line | High speed machines to meet the designed target. |
1, Main line parts:
SN | Main Items | Qty | |
20-32mm PP double pipe line 3 layers & 3 colors | |||
1 | HYSJ90/30 single screw extruder 110 kw motor power | 1 set | |
2 | HYSJ55/33 single screw extruder 22 kw motor power | 1 set | |
3 | HYSJ45/30 single screw extruder 18.5 kw motor power | 1 set | |
4 | HYSJ25/25 single screw extruder for 4 color strips | 1 set | |
5 | Vacuum auto loader AL300 | 3 set | |
6 | Hot dryer HD300 | 1 set | |
7 | Hot dryer HD50 | 2 sets | |
9 | 3 layers co extrusion double die: G32 high speed in 2 pressure grade | 1 set | |
10 | Vacuum tank double station in 9,000 mm | 1 set | |
11 | Cooling tank double station in 6,000 mm | 2 set | |
13 | Haul off unit double station 2-20 m/min, 2 claws in servo system | 1 set | |
14 | High speed chipless cutter double station | 1 set | |
15 | Stacker double station | 1 set | |
Auxiliary equipment | |||
1 | UV laser printer 10W | 1 set | |
2 | Chiller 20AD | 1 set | |
3 | Water tower 60T | 1 set | |
4 | Crusher 20HP | 1 set | |
5 | Semi-automatic threading machine for the PPH pipes, GAS threads, conical threads, 1/2", 3/4" and 1" | 1 set |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 40% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C at sight.
3. Delivery period: 60 days after received the deposit.
4. Validity period: 30 days after ensured
5. Warranty: one year for normal, barrel and screw and gear box is for 1.5 years
6. Training: both in china and in the customer shop are available
7. Commissioning: The price does not cover the cost of testing material. The testing material will be supplied by the Buyer. Or the Seller will purchase the material as requested by the Buyer at Buyer's cost.
8. This Price does not included commission and installation in buyer’s factory.
1 HYSJ90/30 single screw extruder
SN | Part | Item | Description | |
1 | Extruder | Extruder model | HYSJ-90/30 single screw | |
Output | 300 kg/h for PP | |||
Center height | 1000mm | |||
Dimension | 3400 x 1300 x 2200mm | |||
Weight | 4200 kg | |||
2 | Screw | Diameter | Ø90 mm | |
Screw ID ratio | 30:1 | |||
Screw speed | 120 rpm | |||
Material | 38CrMoAlA + special alloy | |||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | |||
Core of the screw | Auto control for temperature | |||
3 | Barrel | Material | Bimetal barrel | |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | |||
Heating control area | 5 areas | |||
Heating way | Cast aluminum heater | |||
Heating power | 5.1 kw x 5 sets | |||
Cooling system | Low-noisy barrel cooling fan | |||
Cooling power | 0.37 kw x 5 sets | |||
4 | Gear box | Housing material | Ductile iron QT-500 | |
Gear material | 20CrMnTi | |||
Gear surface | Hardened and ground in high precision | |||
Axis material | 40Cr |
5 | Driving motor | AC motor power | 110 kw AC motor |
AC inverter controller | Delta inverter in heavy type | ||
6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Control option: | RKC and traditional control can be offered | ||
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | Designed according to actual heating zone |
2 HYSJ55/33 single screw extruder
SN | Part | Item | Description | |
1 | Extruder | Extruder model | HYSJ-55/33 single screw | |
Output | 60kg/h for PP | |||
Center height | 1000mm | |||
Dimension | 2250 x 1100 x 1900mm | |||
Weight | 1300kg | |||
2 | Screw | Diameter | Ø55 mm | |
Screw ID ratio | 33:1 | |||
Screw speed | 68 rpm | |||
Material | 38CrMoAlA + special alloy | |||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | |||
Core of the screw | Auto control for temperature | |||
3 | Barrel | Material | Bimetal barrel | |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | |||
Heating control area | 4 areas | |||
Heating way | Cast aluminum heater | |||
Heating power | 3 kw x 4 sets | |||
Cooling system | Low-noisy barrel cooling fan | |||
Cooling power | 0.2kW x 4 sets | |||
4 | Gear box | Housing material | Ductile iron QT-500 | |
Gear material | 20CrMnTi | |||
Gear surface | Hardened and ground in high precision | |||
Axis material | 40Cr | |||
5 | Driving motor | AC motor power | 22 kW AC motor | |
AC inverter controller | Delta inverter in heavy type |
6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Control option: | RKC and traditional control can be offered | ||
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | designed according to actual heating zone |
3 HYSJ45/30 single screw extruder
SN | Part | Item | Description | |
1 | Extruder | Extruder model | HYSJ-45/30 single screw | |
Output | 50 kg/h for PP | |||
Center height | 1000mm | |||
Dimension | 2000 x 1100 x 1900mm | |||
Weight | 900kg | |||
2 | Screw | Diameter | Ø45 mm | |
Screw ID ratio | 30:1 | |||
Screw speed | 107 rpm | |||
Material | 38CrMoAlA + special alloy | |||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | |||
Core of the screw | Auto control for temperature | |||
3 | Barrel | Material | Bimetal barrel | |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | |||
Heating control area | 3 areas | |||
Heating way | Cast aluminum heater | |||
Heating power | 2.8 kw x 3 sets | |||
Cooling system | Low-noisy barrel cooling fan | |||
Cooling power | 0.075kW x 3 sets | |||
4 | Gear box | Housing material | Ductile iron QT-500 | |
Gear material | 20CrMnTi | |||
Gear surface | Hardened and ground in high precision | |||
Axis material | 40Cr | |||
5 | Driving motor | AC motor power | 18.5 kW AC motor | |
AC inverter controller | Delta inverter in heavy type |
6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Control option: | RKC and traditional control can be offered | ||
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | designed according to actual heating zone |
4 HY25/25 single screw extruder
Specification | Description |
Barrel | 38CrMoAIA,nitrification |
Screw | 38CrMoAIA,nitrification |
Output | 5kg/h for PP |
Dia. of screw | Ø25mm |
Screw L/D | 25:1 |
The drive power | 1.5 kW |
The motor control | AC inverter, Delta |
5 Vacuum auto loader
Specifications | Parameter |
Model | AL300 |
Working form | Inductive type |
Power | 0.75kw, 3P |
Capacity | 350kg |
volume | 3L |
Feeding hose diameter | Ф38mm |
Feeding time | 8-10 seconds |
Body Dimension | 370×385×700mm |
Hopper dimension | 230×210×429mm |
Weight | 51 kgs |
6 Hot dryer
Specifications | Parameter |
Model number | HD50 |
Capacity | 50 kg |
Heating | 3.9 kW |
Blower | 150W |
Power | 380V 3P 50HZ |
Dimension | 1146 x 810 x 460 mm |
Base size | 167 x 160 x Φ71 mm |
Net weight(Kg) | 44 kg |
7 Co extrusion die: double outlet 3 layers & 3 colors of G32 high speed in 2 pressure grade
Specification | Description |
Design method | According to tech from Germany |
Sizes for pipe | 1/2”x3.4mm,1/2”x2.8mm,3/4”x3.9mm,3/4”x3.3mm,1”x4.9mm,1”x3.7mm,20x2.8mm,20x3.4mm,25x3.5mm,25x4.2mm,32x2.9mm,32x4.4mm,32x5.4mm |
Material of die head | 40CrMo |
Material of calibrating sleeves | Copper |
Flow channel | Chrome plated |
Pipe Bright function | With HYPET brighter |
Heater | Mica stainless steel heaters |
8 Vacuum tank double station in 9,000 mm
SN | Parts name | Image | Specification |
1 | Vacuum tank | Material | Stainless steel 304 |
Length | 9000mm | ||
Center height | 1000 mm | ||
Dia. range | 20-32mm | ||
No. of pipes | 2 pipes | ||
Movable motor power | 0.75 kW | ||
Moving range front & rear | 700 mm | ||
Left and right adjustment | 50mm | ||
Cover on the top | Tempered glass | ||
2 | Nozzle spry system | Number of Nozzles | 208 pcs |
Water spray pipe numbers | 4 pieces | ||
Nozzle type | Atomized intensive cooling | ||
Spraying mouth | G3/4 | ||
Pipe supporter | Fixed geared type supporter |
3 | Water temperature and level control
| Water temperature control | Auto valve control |
Water level control | Floating ball close loop system | ||
Pressure safety | Safety valve installed |
4 | Water Filter | Filter | 2 sets in G2” with by pass way |
Clean the filter | By pass line for cleaning the filter | ||
Vacuum cyclone | Yes, with it | ||
Silence function | Silence device | ||
5 | Vacuum pump | Vacuum pump motor power | 2.2 kW x 2 sets |
Pump type | Round plate tech from Siemens | ||
Others | Low noise | ||
Vacuum suction nozzle | Two gate in each side of the tank | ||
6 | Water pump | Water input pipe size | G1” |
Water output pipe size | G2” | ||
Water pump motor power | 1.5 kw x 2 sets |
9 Cooling tank in 6,000 mm
Specification | Description |
Pipe range | Ø20-32mm in double station |
Length of vacuum box | 6,000mm |
Construction | Sink soaking |
Water pump power | without |
Material | Stainless steel 304 |
Input pipe | G1” |
Output pipe | G2” |
11 Haul off unit double station 2-20 m/min, 2 claws in servo system
Specification | Description |
Pipe diameter | Ø20-32mm in 2 station |
Center height | 1000mm |
Caterpillar number | 2 claws in 2 rows |
Caterpillar distribution | Up down in 2 rows |
Top caterpillar control | Controlled by cylinder at each chain side |
Cylinder number | 4 pcs |
Bottom caterpillar control | Fixed |
Driving method | Driven by rubber belt |
Belt type | Flat belt |
Belt width | 56mm |
Effective traction length | 1000mm |
Driving speed | 2-20 m/min |
Gear box | Motor with strong helical gear box |
Motor type | Servo motor |
Motor power | 0.85 kw x 2 sets with servo control system |
Traction force | 3,000 N |
Metering system | By encoder |
Adjusting mode | Pneumatic |
Press pressure on the pipe | Adjusted by pneumatic valves |
Down caterpillar position | Fixed |
Air pressure | 0.4-0.6Mpa |
12 High speed chipless cutter double station
Specification | Description |
Pipe diameter | Ø20-32mm in 2 station |
cutting speed | 30 m/min |
blade shape | Circular blade |
cut way | Fly-cutter |
feed way | Mech-air |
clamp way | Nylon jig |
follow mode | No |
revolution motor | No |
cutter motor | 5.5 kw x 2 sets |
cutting thickness | 8 mm |
hydraulic system | No |
chamfering | No |
13 Stacker single station
Specification | Description |
Tilting table | Pneumatically operated |
Nominal length | 4-5 mtrs |
Pipe sizes | 20-32mm |
Material of tripping chute | MS rigid structural steel |
14 Laser printer
project | Parametertable | UV-10W | |||
Characteristic | Machine material | All aluminum sandblasting oxidation | |||
Laser | UV laser generator, service life is more than 20000-30000 hours | ||||
Laser wavelength | 355nm | ||||
output power | ≥12W | ||||
Marking speed | ≤12000mm/s | ||||
controller | 10.2 inch touch controller | ||||
Cooling system | Water cooling (with chiller) | ||||
Parameter | Focus lens | 210mm | |||
Minimum linewidth | 0.01mm | ||||
Repetition accuracy | 0.001mm | ||||
Marking range | 110mm × 110mm (optional) | ||||
Positioning mode | Blue light indication | ||||
Number of rows | Any line within the marking range | ||||
Production line speed | 0~130m/min (depending on the material) | ||||
Software | Multilingual | English, Spanish, German, Chinese, Russian, Arabic, etc | |||
jurisdiction | Multi user management authority | ||||
operating system | Linuxsystem | ||||
Inkjet mode | Static, analog, encoder | ||||
Reserved signal | Start, print status, finish, fault | ||||
data protection | With power failure data protection energy | ||||
monitor | Provide overspeed alarm function | ||||
De crossing | Automatic removal of intersections | ||||
Coding software | Single and double machine code sending | ||||
Support type | typeface | Chinese and English, numbers, traditional, etc | |||
file format | BMP/DXF/HPGL/JPEG/PLT | ||||
bar code | CODE39, CODE128, CODE126, QR | ||||
Servicing parameters | Power Supply | 220V/50HZ | |||
Power consumption | 800W | ||||
Net weight of machine | 40kg | ||||
Overall dimension | 640mmX160mmX206mm |
15 Semi-automatic threading machine for PPH pipes,GAS threads,conical threads 1/2", 3/4", 1"
Main Techinical specifications | Specification |
Matching Power | Variable frequency speed control 3.0KW (380V) |
Machine structure | Horizontal |
Diameter range | below 1 " (33mm) (can be customized to increase or reduce) |
Output | 3800 head /8 hours (non-specific) |
Automation | PLC touch screen controller, semi-automatic (manual unloading, automatic thread processing) |
Accessories | External thread knife and fixture each set |
17 Chiller
Item | Specification | ||
Model | HYAC-20AD | ||
Nominal Cooling Capacity | 7 ℃ | kcal/h | 46861 |
kw | 54.49 | ||
12 ℃ | kcal/h | 55788 | |
kw | 64.87 | ||
Max Power Consumption | kw | 19.09 | |
Power Source | 3PH 380-415V 50HZ/60HZ | ||
Refrigerant | Type | R22(R407C/R410A/R134A/R404A) | |
control | Thermostatic expansion valve | ||
Compressor | Type | Hermetic Scroll | |
Power | kw | 7.945 × 2 | |
Condenser | Type | Efficient finned copper tube+high air volume low noise external rotor fan | |
Air Volume | 23200 | ||
Fan Motor | kw | 0.8 × 2 | |
Evaporator | Type | Shell and tube+SS tank or SS coil in SS tank | |
Coolant Flow | m3/h | 8.84 | |
Tank Volume | liter | 350 | |
Inlet and Outlet | inch | 2 | |
Water pump | Power | kw | 1.6 |
Flow | m3/h | 16 | |
Head | m | 20 | |
Unit Protection Modules | Motor Overload, High&Low Pressure, Chilled Water Over Temperature, Flow switch, Tank Level switch, phase protection, anti-freezing protection | ||
Dimension | Length | mm | 2070 |
Width | mm | 950 | |
Height | mm | 1950 | |
Weight | kg | 650 |
18 Water tower
Item | Parameters |
Cooling tower type | Counterflow round water tower |
Cooling tower model | CT-60 |
Cooling circulating water volume | 46.8 ㎡/h |
Inlet water temperature/outlet water temperature | 37℃/32℃ |
Ambient dry bulb/wet bulb temperature | 31.5℃/27℃ |
Cooling capacity | 234240 kcal/h |
Noise value | 57dB(A) |
Power Supply | 380V/3P/50Hz |
Water quality requirements | PH= 6-8 |
Gas-water ratio | 0.62kg/kg |
Flying water loss | ≤0.02% |
Evaporation loss | ≤0.833% |
Net weight | 240kg |
Operating weight | 1250kg |
Fan type | Axial flow type |
Air volume | 25740m/h |
Fan speed | 710r/min |
Blade diameter | 1150mm |
Number of blades | 4 pcs/set |
Transmission mode | Direct drive |
motor speed | 710r/min |
Motor power | 1.5 kw |
Motor start mode | Direct start |
Water tower diameter | 2110mm |
Water tower height | 2405mm |
Size of inlet/outlet pipe | 100mm/100mm |
Size of full pipe/drain pipe | 25mm/25mm |
Automatic water filling size | 20mm |
Motor | Fully enclosed waterproof type |
Fan | A.B.S |
Shell body | High quality glass fiber mat and resin synthesis |
basin | High quality glass fiber mat and resin synthesis |
Sprinkler system | PVC |
film | PVC, Flame retardant type |
Float valve | PVC |
Air inlet system | PVC |
19 Crusher
Item | Parameters |
Model | TLG6032 |
Crushing chamber | 590*150 mm |
Rotaking diameter | 285 mm |
Crushing ability | 120-400 kg/h |
Fixed knife | 2 pcs |
Rotaking knife | 18 pcs |
Knife material | SKD-11 (Domestic material/ Taiwan Tech) |
Power | 20HP/15KW/380V/50HZ/3P |
Speed | 520 r/min |
Mesh size | 10 mm |
Dimensions | 1250*1170*1350 mm |
Weight | 850 kg |
Components | Famous chinese brand |