1-6 inch PVC Pipe Production Line with HYZS65/132 conic twin screw extruder with motor 45kw output 420kg/h
A Speciality of PVC pipe line
SN | Items | specification |
Features | High output | 420kg/h, with high speed |
High efficient | Stable quality, efficient operation make high qualified | |
Energy saving | It can save energy 20-30% by machine and software. | |
Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
Machine information | Products | Hot and cold pipe |
Raw material | PVC powder | |
Output | 320-420kg/h | |
Production Speed Max | 5m/min | |
Products diameter range | 1 - 6 inch | |
Working condition | Electric power | 3-phase, 420v +/- 10% , 50Hz (others for option) |
Total power | 70kw for install power, actual running power: 37kw | |
Cooling water | ≤ 20°C; ≥0.3Mpa | |
Compressed water | ﹥0.3m3/min, ﹤0.5Mpa | |
Overall sizes ( L*W*H) | 24000* 1600*2500 mm | |
Machine General explanation | Center height | 1000mm |
Operation direction | From right to the left ( other can be for option ) | |
Output | The output capacity varies with the materials and the operation conditions. | |
Technology remarks | remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed |
Main line parts:
SN | Main Items | Qty | |
1 - 6 inch PVC pipe line with HYZS 65/132 extruder | |||
1 | HYZS 65/132 conic twin screw extruder | 1 set | |
2 | Auto loader in spring type for the extruder | 1 set | |
3 | Die head 1-3 inch | 1 set | |
4 | Die head 4-6 inch | 1 set | |
5 | Vacuum tank in 6m | 1 set | |
6 | Haul off with 3 claw type, Servo motor type | 1 set | |
7 | Planetary cutter with chamfering | 1 set | |
8 | Stacker | 1 set |
C, Specification of the Machine
1 HYZS65/132 conic twin screw extruder
SN | Parts name | Specification | Description |
1 | Extruder | Extruder model | HYZS-65/132 conic twin screw |
Output | 350-450kg/h for pipe 200-280kg/h for profile or more | ||
Center height | 1000mm | ||
Dimension | 3000 x 1300 x 2600mm | ||
Weight | 2700kg | ||
2 | Screw | Diameter | Ø65/132 mm |
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~60 r/min | ||
Core of the screw | Auto control for temperature (Oil cooling will be for option ) | ||
3 |
Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
Big Part of the barrel | 38CrMoAlA | ||
Fron part of the barrel | SKD11 with heat treatment | ||
Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
4 | Temp/ pressure transducer | Quality | China famous brand |
Structure | Separately senses both in pressure and temperature | ||
Cable | High isolated cable line | ||
Screen | Both in monitor or screen display | ||
5 | Heater and cooling fans | Heating control area | 4 zones |
Heating way | Cast aluminum/ ceramics | ||
Heating power | 25kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
6 | HYPET Gear box | Cooling power | 0.2kw x 2 sets + 0.37kw x 1 set |
Water/oil cooling | One zone in front part for option | ||
Heat isolating | Special isolating material and structure for energy saving. | ||
Housing material | Ductile iron | ||
Gear material | 20CrMnTiA | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
7 | Twin screw Dosing feeder | Temperature of oil | Controlled by two system, |
Rubber sealer | Imported specal rubber sealer used | ||
Bearings | Wih famous and reliable brand. | ||
Supplying material motor | 1.5 kW | ||
Speed range | 1-50 RPM | ||
Powder bridge | Anti powder bridge with high Caco3 | ||
Inverter | Delta heavy loader type | ||
8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 2.2 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device
| Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 45 kW in Siemens brand |
AC inverter controller | Delta in heavy type |
2 Auto loader in spring type for the extruder
SN | Specification | Description |
1 | Pipe diameter | 141mm |
2 | Output capacity | 5 M3/h |
3 | Hopper volume | 200L |
4 | Motor power | 2.2 kw |
3 Die head in 2 pressure grade
SN | Item | Description |
1 | Die head for 1-3 inch | Diameter 1 inch, thickness 1.7mm (4 Bar), 1.8mm (6 Bar) Diameter 2 inch, thickness 1.8mm (4 Bar), 1.9mm (6 Bar) Diameter 3 inch, thickness 1.8mm (4 Bar), 2.7mm (6 Bar) |
2 | Die head for 4-6 inch | Diameter 4 inch, thickness 2.2mm (4 Bar), 3.2mm (6 Bar) Diameter 5 inch, thickness 2.8mm (4 Bar), 4.1mm (6 Bar) Diameter 6 inch, thickness 3.2mm (4 Bar), 4.7mm (6 Bar) |
3 | Output for die head 1-3 inch | Max 70 - 310 kg/h |
4 | Output for die head 4-6 inch | Max 320 - 420 kg/h |
5 | Thickness of the pipe | According to customer’s requirements |
6 | Die flow surface | Chrome coated and polished well |
7 | Material of die head | 40Cr with good heat treatment |
8 | Melt pressure/Temp | Equipped with melt press/Temp |
9 | Heater type | Ceramic heater with SS304 coating |
10 | Material of calibrating | Brass H65 and harden shining polish |
11 | Shining pipe device | Strong water cooling device in front of the calibrator |
4 Vacuum tank in 6,000 mm
SN | Parts name | Specification | Description |
1 | Vacuum tank | Material | Stainless steel 304 |
Length | 6000mm | ||
Center height | 1000 mm | ||
Dia. range | 1 - 6 inch | ||
No. of pipes | 1 pipes | ||
Movable motor power | 0.75 kW | ||
Moving range front & rear | 700 mm | ||
Up and down adjustment | 100mm | ||
Left and right adjustment | 50mm | ||
Cover on the top | Aluminum alloy | ||
2 | Nozzle spry system | Number of Nozzles | 170 pcs |
Water spray pipe numbers | 4 pieces | ||
Nozzle type | Atomized intensive cooling | ||
Spraying mouth | G1 | ||
Pipe supporter | Fixed geared type supporter | ||
3 | Water temperature and level control
| Water temperature control | Auto valve control |
Water level control | Floating ball close loop system | ||
Pressure safety | Safety valve installed |
4 | Water Filter | Filter | 1 set in G2” with by pass way |
Clean the filter | By pass line for cleaning the filter | ||
Vacuum cyclone | Yes, with it | ||
Silence function | Silence device | ||
5 | Vacuum pump | Vacuum pump motor power | 4 kW x 1 set |
Pump type | Round plate tech from Siemens | ||
Others | Low noise | ||
Vacuum suction nozzle | Two gate in each side of the tank | ||
6 | Water pump | Water input pipe size | G1” |
Water output pipe size | G2” | ||
Water pump motor power | 5.5 kw x 1 set |
6 Haul off with 3 claws type
Specification | Description |
Pipe diameter | 1 - 6 inch |
Center height | 1000mm |
Caterpillar number | 3 claws |
Caterpillar distribution | Triangularly distributed evenly |
Top caterpillar control | Controlled by cylinder at each chain side |
Cylinder number | 4 pcs |
Bottom caterpillar control | Up down controlled by motor |
Driving method | Driven by rubber block |
Rubber block width | 74 mm |
Effective traction length | 1800mm |
Driving speed | 1.2-12 m/min |
Gear box | Motor with strong helical gear box |
Motor type | Standard motor |
Motor power | 1.1 kw x 3 sets |
Traction force | 20,000 N |
Metering system | By encoder |
Adjusting mode | Pneumatic |
Press pressure on the pipe | Adjusted by pneumatic valves |
Down caterpillar position | Fixed |
Air pressure | 0.4-0.6Mpa |
7 Planetary cutter with chamfering
Specification | Description |
Pipe diameter range | 1 - 6 inch |
Cutting thickness | 15 mm |
Cutting speed | 10 m/min |
Blade shape | Chamfering |
Cut way | Planetary |
Feed way | Hydraulic |
Clamp way | Aluminium |
Follow mode | Pneumatic |
Control system | PLC automatic control system |
8 Stacker
Specification | Description |
Tilting table | Pneumatically operated |
Nominal length | 4-5 mtrs |
Pipe sizes | 1 - 6 inch |
Material of tripping chute | MS rigid structural steel |