10-50mm PVC steel wire reinforced hose line
A. HYPET Special features
The machine is used to produce PVC steel wire reinforced transparent pipes. The pipe wall is made of transparent PVC plastic In the pipe inner-wall, there are spiral steel wire. The kind of pipe has the advantage of extrusion resistance, corrosion resistance, static electricity high pressure or combustible gas and liquid, heavy suction and delivery of liquid aludge. It is mainly used in fields machinery, sun as chemical industry, building, irrigation and vacuum pumps, etc .
SN | Item | Quantity |
1 | Hose diameter | 10mm-50mm (3/4 - 2 inch) |
2 | Raw material | Soft PVC granules |
3 | Output | 40-70kg/h |
4 | Total Installed Power | 50kw, 380V/50Hz, 3 phase |
5 | Overall dimension | 7500 x 2500 x 1700 mm |
6 | Cooling water capacity | 1m3/h circularly used |
B. Commercial items:
SN | Item | Qty |
PVC steel wire reinforced hose Line 10-50mm including | ||
1 | Single screw extruder HYSJ65/30 | 1 |
2 | Die head | 1 |
3 | Spiral steel wire forming unit | 1 |
4 | Cooling bath | 1 |
5 | Haul off | 1 |
6 | Ink shift printer | 1 |
7 | Winder | 1 |
Structure of the production line:
Extruder and sprial s steel form unit---- Die head--- Cooling tank--- Haul off---Ink shift printer ---Winder
C. Main specification
1. Single screw extruder HYSJ-65/30
SN | Part name | Item | Description |
1 | Extruder | Extruder model | HYSJ-65/30 single screw |
Output | 80 kg/h for PVC | ||
Center height | 1000mm | ||
Dimension | 2600 x 1200 x 2150mm | ||
Weight | 1700kg | ||
2 | Screw | Diameter | Ø65 mm |
Screw ID ratio | 30:1 | ||
Screw speed | 50 rpm | ||
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Core of the screw | Auto control for temperature | ||
3 | Barrel | Material | Bimetal barrel |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
Heating control area | 4 areas | ||
Heating way | Cast aluminum heater | ||
Heating power | 3.5 kw x 4 sets | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.2kW x 4 sets | ||
4 | Gear box | Housing material | Ductile iron QT-500 |
Gear material | 20CrMnTi | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
5 | Driving motor | AC motor power | 18.5 kW AC motor |
AC inverter controller | Delta inverter in heavy type | ||
6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Control option: | RKC and traditional control can be offered | ||
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | designed according to actual heating zone |
2. Die head
SN | Parts name | Specification | Description |
1 | Die head | Size | 10-50mm (3/4,1, 1 1/4”, 1 1/2”, 2 inch) |
Material | 45# steel, Harden steel with chrome-plated surface |
3. Spiral steel wire forming unit
SN | Parts name | Specification | Description |
1 | Spiral steel wire forming unit | Motor | 2.2 + 0.75 kw driven by Fuji inverter |
Max. Speed | 320 rpm | ||
Specification | 10-50mm (Ø3/4”-Ø2”) |
4. Cooling bath
SN | Parts name | Specification | Description |
1 | Cooling bath | Material | Stainless steel 304 |
Length | 2,000mm |
5. Haul off unit
SN | Parts name | Specification | Description |
1 | Haul off machine | Haul off type | Twin caterpillar type |
Driving speed | 0.8-16 m/min | ||
Motor type | AC motor | ||
Motor power | 1.5 kw, controlled by Fuji inventor |
6. Ink shift printer
SN | Parts name | Specification | Description |
1 | Ink shift printer | Structure | Wheel |
For option | The content printed on hose is according with customer’s requirement. |
7. Winder
SN | Parts name | Specification | Description |
1 | Winder | Tilting table | Manual |
Power | 1.5 kw |
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