400-1000mm PE Pipe Production Line With SJ150/38 Extruder 400 KW in output of 1400kg/h
A .Feature of HYPET 400-1000mm PE Pipe Extrusion Line
HYPET unique advantages Except the same features with other supplier
SN | Items | Speciality |
1 | High output | Ensure you the highest output as compared with others |
2 | New technology gear box | High torque gear box |
3 | Screw and barrel | Bi-metal material ensure you longer working life, ensuring 24months |
4 | Electric elements and box | In detachable, with world famous brand such as ABB, Siemens, Schneider, Delta, well organized. |
5 | HYPET PLC control system | With operation easy, management full, energy saving and counting, and intelligent control system |
6 | Pipe brighten device | To make the pipe shining and smoothing |
7 | Vacuum tank 304 stainless | Water level and temperature controlled automatically |
8 | Planetary chipless cutter | In new device for cutting pipe to save the material |
B, Commercial items:
SN | Main Items | Qty |
400-1000mm PE pipe line with SJ150/38 extruder | ||
1 | HYSJ150/38 single screw extruder 400kw motor power | 1 set |
2 | Gravimetric system for weight per meter made in China | 1 set |
3 | HD3000 vertical hot dryer | 1 set |
4 | Vacuum auto loader AL700 | 2 sets |
5 | HYSJ35/25 single screw extruder for color strip | 1 set |
6 | Die head : 400/450/500/560/630/710/800/900/1000 mm in PN 8-10-16-20 | 1 set |
7 | Vacuum tank in 3,000 mm | 1 set |
8 | Vacuum tank in 9,000 mm | 1 set |
9 | Vacuum tank sealing device for 400/450/500/560/630/710/800/900/1000 mm | 1 set |
10 | Clamping device for PE pipe | 1 set |
11 | Cooling tank in 9,000 mm | 3 sets |
12 | Cooling tank sealing device for 400/450/500/560/630/710/800/900/1000 mm | 3 sets |
13 | Haul off unit 10 claws type | 1 set |
14 | Planetary cutter | 1 set |
15 | Stacker | 1 set |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 30% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C at sight .
3. Delivery period: 60 days after received the deposit.
4. Validity period: 30 days after ensured.
5. Warranty: one year after commissioning in the customer shop.
6. Training: both in china and in the customer shop are available .
C, Specification of the Machine
Part | Item | Description | |
Extruder | Extruder model | HYSJ-150/38 single screw | |
Output | 1500 kg/h for PE | ||
Center height | 1300mm | ||
Dimension | 6950 x 1650 x 2650mm | ||
Weight | 8000 kg | ||
Screw | Diameter | Ø150 mm | |
Screw ID ratio | 38:1 | ||
Screw speed | 94 rpm | ||
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Core of the screw | Auto control for temperature | ||
Barrel | Material | Bimetal barrel | |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
Heating control area | 10 areas | ||
Heating way | Cast aluminum heater | ||
Heating power | 10 kw x 8 sets | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.75 kw x 8 sets | ||
Gear box | Housing material | Ductile iron QT-500 | |
Gear material | 20CrMnTi | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
Driving motor | AC motor power | 400 kw AC motor | |
AC inverter controller | Delta inverter in heavy type | ||
Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. | |
Control option: | RKC and traditional control can be offered | ||
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | designed according to actual heating zone |
2. Vertical Hot dryer
Specification | Description |
Model number | HY-HD3000 |
Power | 3000 kg |
Heater | 7.5 HP |
revolution | 3W |
demension | 380V 3P 50HZ |
Weight | 1300 kgs |
3.Vacuum auto loader
Specifications | Parameter |
Model | AL700 |
Working form | Inductive type |
Power | 1.5kw, 3P |
Capacity | 550kg |
volume | 10L |
Feeding hose diameter | Ф38mm |
Feeding time | 10-15 seconds |
Body Dimension | 410×400×710mm |
Hopper dimension | 420×290×500mm |
Weight | 80 kgs |
4.HY35/25 single screw extruder for color strip
Specification | Description |
Barrel | 38CrMoAIA,nitrification |
Screw | 38CrMoAIA,nitrification |
Output | 17kg/h |
Dia. of screw | Ø35mm |
Screw L/D | 25:1 |
The drive power | 4 kW |
The motor control | AC inverter, Delta |
5. die head: G1000 in 4 pressure grade
Specification | Description |
Design method | According to tech from Germany |
Sizes for pipe | 400/450/500/560/630/710/800/900/1000 mm in PN 8-10-16-20 |
Material of die head | 40CrMo |
Material of calibrating sleeves | Copper or stainless steel for option. |
Flow channel | Chrome plated |
Pipe Bright function | With HYPET brighter |
Heater | Mica stainless steel heaters |
6.Vacuum tank in 3,000 mm
Specification | Description |
Material | Stainless steel 304 |
Length | 3,000mm |
Center height | 1200 mm |
Dia. range | Ø400~Ø1000mm |
vacuum pump | 2 x 7.5kw |
vacuum degree adjustable | 0~-0.06MPa |
water pump | 2 x 11 kw |
cooling method | spray cooling |
spraying points | 150 points |
spray type | G1〞×Φ3 |
filters | G1.5” |
out pipe sizes | G2” |
Moving motor power | 1.1 kw |
range of forward or backward direction | ±800mm |
range of up and down direction | ±80 mm |
range of left or right direction | ±60 mm |
7.Vacuum tank in 9,000 mm 1set
Specification | Description |
Material | Stainless steel 304 |
Length | 9,000mm |
Center height | 1200 mm |
Dia. range | Ø400~Ø1000mm |
vacuum pump | 4 x 5.5kw |
vacuum degree adjustable | 0~-0.06MPa |
water pump | 4 x 11 kw |
cooling method | spray cooling |
spraying points | 350 points |
spray type | G1〞×Φ3 |
filters | G1.5” |
out pipe sizes | G2” |
Moving motor power | 1.1 kw |
range of forward or backward direction | ±800mm |
range of up and down direction | ±80 mm |
range of left or right direction | ±60 mm |
8. Cooling tank in 9,000 mm 1set
Specification | Description |
Pipe range | Ø400-1000mm |
Length of vacuum box | 9,000mm |
Construction | Spraying method |
Water pump power | 7.5 kw x 2 sets |
No.of nozzle | 320 pcs |
No.of filter | 2 sets |
No. of bypass | 2 sets |
Water level control way | Float valve |
Cover material | Aluminum alloy plate |
Material | Stainless steel 304 |
Water temperature control | Automatic regulating valve |
Input pipe | G1.5” |
Output pipe | G2” |
9.Haul off unit 1set
Specification | Description |
Haul off type | 10 caterpillars |
Center height | 1200 mm |
For Pipe size | Ø400~Ø1000mm |
Driving method | Driven by rubber blocks |
Driving speed | 0.1-1m/min |
Appearance sizes | 4000×2200×2500mm |
Motor type | Servo motor |
Motor power | 0.55kW x 10 sets |
Control system | PLC |
Contacted caterpillar length | 3,000mm |
Max. driving power | 90,000 N |
Max press force | 5,000 N |
Clamping type | 4 mechanical and 6 pneumatic clamping |
Gear box | Motor with strong helical gear box |
Width of caterpillar | 60 mm |
Caterpillar control | 4 cylinders |
Metering system | Code installed |
Adjusting mode | Pneumatic |
Press pressure on the pipe | Adjusted by pneumatic valves |
Down caterpillar position | Adjusted by motor lift |
Air pressure | 0.4-0.6Mpa |
Max opening distance | 15000mm |
10.Planetary cutter 1set
Specification | Description |
Cutting type | planetary cutting ( Auto/Manual) |
Cutter material | Saw blade with carbide cutter head |
Cutting precision | ≤ 3mm |
Control system | PLC automatic control system |
Cutting range | Ø400~Ø1000mm |
Movable stroke distance | 1800mm |
Max. cutting thickness | 60 mm |
Center height | 1200mm |
Feeding device | Hydraulic system |
Hydraulic pump power | 0.75kw |
Cutting motor power | 7.5 kw |
Rotation motor | 2.2kw |
Pneumatic parts | imported from Taiwan ( or Germany) |
11. Stacker 1set
Specification | Description |
Tilting table | Pneumatically operated |
Nominal length | 6 mtrs |
Material of tripping chute | MS rigid structural steel |
Control method | PLC control |