Plastic Profile Extrusion Machine , PVC Profile Extrusion Line , UPVC Profile Production Line
Description of PVC Plastic Profile Production Line:
A PVC window profile production line is a set of machinery and equipment used to manufacture PVC window frames. Here is a detailed description of the process and components typically involved:
1.Mixing and Feeding: PVC resin, additives, and other materials are mixed in a high-speed mixer to create a homogeneous compound. This compound is then fed into the extrusion process.
2.Extrusion: The mixed PVC compound is fed into an extruder, where it is heated and forced through a die to form the shape of the window profile. The extruded profile is then cooled and shaped using vacuum calibration tanks and cooling baths.
3.Cutting and Hauling: Once the profile is formed and cooled, it is cut to the desired length using a cutting saw. The cut profiles are then hauled away to the next stage of the process.
4.Reinforcement: For added strength, metal or fiberglass reinforcement is inserted into the hollow cavities of the PVC profiles. This reinforcement enhances the structural integrity of the window frames.
5.Corner Cleaning and Welding: The corners of the PVC profiles are cleaned and prepared for welding. The profiles are then welded together using a combination of heat and pressure to create seamless joints.
6.Drilling and Milling: Holes for hardware such as handles and hinges are drilled into the PVC profiles. Additionally, any excess material is milled off to achieve the final shape and size of the profiles.
7.Assembly and Glazing: The PVC profiles are assembled into window frames, and glass panes are fitted into the frames. Sealing gaskets and weather-stripping are also installed to ensure the windows are airtight and watertight.
8.Testing and Quality Control: Finished window frames are subjected to various tests to ensure they meet quality standards. These tests may include checks for dimensional accuracy, strength, and thermal performance.
9.Packaging and Shipping: Once the windows pass quality control, they are packaged and prepared for shipping to customers.
Overall, a PVC window profile production line consists of a series of interconnected processes and machines that work together to produce high-quality PVC window frames efficiently.
Technical Parameter of pvc profile extrusion line:
Model | SJSZ 51/105 | SJSZ 65/132 | SJSZ 80/156 | SJSZ 92/188 |
Screw Diameter (mm) | 51mm/105mm | 65mm/132mm | 80mm/156mm | 92mm/188mm |
Output (Kg/h) | 80-120 | 160-200 | 250-350 | 400-500 |
Main Drive Power (kw) | 18.5 | 37 | 55 | 110 |
Heating Area (Kw) | 3 zones, 18Kw | 4 zones, 20Kw | 5 zones, 38Kw | 6 zones, 54Kw |
Machine display:
Tag:pvc profile extrusion line pvc profile extruder wpc profile making machine