PVC Profile Production Line, UPVC WPC Window Door Profile Extrusion Machine , PVC Extruder
Description of pvc profile production line:
A plastic profile extrusion line is a manufacturing system designed to produce various types of plastic profiles with consistent dimensions and quality. It typically consists of several interconnected components and machinery that work together to transform raw plastic materials into finished profiles of specific shapes and sizes.
Here's a breakdown of the key components typically found in a plastic profile extrusion line:
1. **Raw Material Feeding System**: This is where the raw plastic material, usually in the form of pellets or granules, is fed into the extrusion line. The material may be stored in silos or containers and transported to the extruder using conveyors or other feeding mechanisms.
2. **Extruder**: The extruder is the heart of the extrusion line. It consists of a barrel with a screw inside. The raw plastic material is fed into the barrel, where it is heated and melted by heaters and the rotating screw. The melted plastic is then forced through a die, which shapes it into the desired profile.
3. **Die and Calibration Tooling**: The die is a specially designed component that determines the shape and size of the extruded profile. It has an opening through which the molten plastic passes to form the profile. Calibration tools, such as vacuum calibration tanks and sizing sleeves, are used to shape and cool the extruded profile to its final dimensions.
4. **Cooling and Haul-off System**: After leaving the die, the extruded profile needs to be cooled down to maintain its shape and dimensions. Cooling tanks or baths filled with water are used for this purpose. Once cooled, the profile is pulled or "hauled off" from the extrusion line by a set of belts or caterpillar tracks at a controlled speed to ensure uniformity.
5. **Cutting and Stacking Equipment**: Once the extruded profile reaches the desired length, it is cut to size using cutting equipment such as saws or guillotine cutters. The cut profiles are then stacked or coiled for further processing or packaging.
6. **Auxiliary Equipment**: This includes various additional components such as conveyors, scrap reclaim systems, profile handling equipment, and control systems. These auxiliary components help optimize the efficiency and productivity of the extrusion line.
Overall, plastic profile extrusion lines are versatile manufacturing systems capable of producing a wide range of plastic profiles used in various industries, including construction, automotive, electronics, and consumer goods. They offer high efficiency, precision, and consistency in producing profiles with complex shapes and intricate details.
Technical Parameter of pvc profile extrusion line:
Model | SJSZ 51/105 | SJSZ 65/132 | SJSZ 80/156 | SJSZ 92/188 |
Screw Diameter (mm) | 51mm/105mm | 65mm/132mm | 80mm/156mm | 92mm/188mm |
Output (Kg/h) | 80-120 | 160-200 | 250-350 | 400-500 |
Main Drive Power (kw) | 18.5 | 37 | 55 | 110 |
Heating Area (Kw) | 3 zones, 18Kw | 4 zones, 20Kw | 5 zones, 38Kw | 6 zones, 54Kw |
Machine display:
Tag:pvc profile extrusion line pvc profile extruder wpc profile making machine