Automatic disposable face mask making machine
General introduction
The machine is a full-automatic, foldaway and high-speed planar mask production line. It uses the whole roll to load material. It can recombine multilayer non-woven fabric, fold and embed the cross bar of the mask with the automatic tension sensing control system and automatic edge correction system. After hot pressing with high temperature, round welding and cutting, it completes a mask. This machine can output masks at high speed.
General configuration
No. | Item | Description |
1 | Size | 3500mm(L) x 1200mm(W) x 1700mm(H) |
2 | Color | International standard color---Warm Grey(1C) Follow this standard in the absence of special instructions. |
3 | Weight | ≤1500kg, ≤500kg/m2(the ground bearing) |
4 | Power Supply | 220V,50HZ,9KW(rated power) |
5 | Operating Environment | 10℃~35℃(temperature), 5HR~35%HR(humidity), No flammable and corrosive gas, No dust(Clean class must not be lower than 100,000 ) |
Main constituent structure
1. Maximum 3 sets of the rolls for placing fabric, maximum winding diameter---Max600mm.
2. Fabric unwinding method: Actively unwind. Unwinding automatically according to the position of tension roller.
3. Welding of the cross bar: Unwinding, laying flat, fixed length conveying, cutting and welding.
The incoming material
No. | Material | Outside Diameter (mm) | Roll Inner Diameter (mm) | Width | Thickness | Weight | Remark
|
1 | Lateral non-woven fabric | Max 600 | 76.2 | 175±2 | NA | Max 20 | 1 layer |
2 | Melt-blown fabric | Max 600 | 76.2 | 175±2 | NA | Max 20 | 1 layer |
3 | Close skin cotton | Max 600 | 76.2 | 195±2 | NA | Max 20 | 1 layer |
4 | Cross bar | Max 400 | 190 | 3-5±0.2 | 0.5-1.0±0.1 | 30 | 1 roll |
5 | Ear band | roll/box | 76.2 | 5-8 | Max 1.2 | Max 10 | 2 rolls per |
The product specifications
The specifications and sizes of masks shall be provided by Party A. To ensure the size of the product, Party B is responsible for making hob and cutter according to the drawings. Party A shall provide the drawing of masks’ specification and dimension. Party B shall provide the above specifications.
The production capacity of the machine
1. Production efficiency: 0-700 per minute(the specific capacity depends on the operator)
2. Scope of masks: 170mm-175mm long, 95mm wide
3. The symmetry of folding: +/-1mm
Configuration list of main components
No | Item | Brand | Remark |
1 | Tension sensor | Boxin/Taiwan | Subject to existing goods |
2 | Servo motor | Chuanhe/Zhejiang | |
3 | PLC | Chuanhe/Zhejiang | |
4 | Bearing | NSK/Japan | |
5 | Touch screen | Weinview/MCGS,WECON | |
6 | Relay | Omron | |
7 | Button | Omron |
Machine picture