PLC Control System Full Automation Animal Food Forage Production Line

Introduction

This complete Livestock Feed Production Line is suitable for producing all kinds of feed pellets for various animals such as chicken, pig, cow, cattle, goat, rabbit etc.

When using automatic line, two sections are needed, all of the sections is controlled the PLC computer program, which can save both the electric power and the manpower.

Just use different size of ring die mould to produce different animal feed pellet according to the requirement of different animal and poultry.

The replacement of the ring die mould is very easy.


Animal Feed Production Line Process flow

Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.

Raw Material Grinding Process
General-purpose products, stableperformance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, SKF bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument

Feed Material Mixing Process
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;

Feed Pelletizing Process
From the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder using frequency control motor to ensure that the quality of particles discharged.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.

Feed Pellet Cooling Process
The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
The use of adjustable type of loose material, so that the material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, small residue.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ℃ ~ 5 ℃, suitable for the cooling of granular materials.

Feed Pellet Crushing Process
Different poultry, livestock or aquatic feed pellets are with different sizes. Some big ones should be crushed into small ones. Roll type feed pellet crumbler is just the equipment for feed pellet crushing. Double-roll feed pellet crumbler is suitable for crushing poultry feed, such as chicken feed, duck feed and goose feed etc.

Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.

Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.

Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.2% Packing range:10-50kg / bag


Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process

Technical Parameters