• Product Description

This high-frequency welding pipe mill is specialized equipment to produce high frequency straight seam welded pipes for structural pipe and industrial pipe withΦ10mm~Φ25mm and wall thickness of 0.3~1.5mm. Through optimization design, best materials choice, and accurately fabrication and rolls, the whole line can be reached high precision and high speed. Within suitable range of pipe diameter and wall thickness, pipe production speed can be adjusted.

• Features and advantages

Production Capacity:

Diameter Range: The machine can produce pipes with diameters from 10 mm to 25 mm, accommodating a variety of specifications to meet different customer needs.

Pipe Shapes: It is capable of manufacturing not only round pipes but also square and special-shaped pipes, making it suitable for diverse applications in construction and manufacturing.

Welding Technology:

High-Frequency Welding: The FX20 machine utilizes high-frequency welding technology, which ensures strong and consistent weld seams. This method is particularly effective for thin-walled pipes and provides excellent weld quality.

Efficiency: The welding process is designed for high-speed operation, allowing for increased production rates without compromising quality.

Material Compatibility:

The machine is primarily designed for use with low carbon steel, which is commonly used in various applications due to its excellent weldability and strength.

Automation and Control:

The FX20 machine features an advanced control system that allows for precise monitoring and adjustments during the manufacturing process. This includes automated settings for different pipe sizes and shapes, enhancing operational efficiency.

Compact Design:

The machine's compact design makes it suitable for facilities with limited space while still providing high production capabilities. This is particularly beneficial for small to medium-sized manufacturers looking to optimize their production lines.

Safety Features:

The design incorporates multiple safety mechanisms, including emergency stop functions and protective covers, ensuring safe operation during production.

• Technical parameters

Note: the above are standard parameters, customized is accepted.

• Process flow:

Uncoiling→ Accumulating→ Leveling→ Forming→ HF welding→ Deburring (outer) → Cooling→ Sizing→ Straightening→ Cutting→ Discharging

• Applications

The FX20 high efficiency welded pipe mill line has a wide range of applications in various industries. Some of the common applications include:

Oil and gas industry

Construction and infrastructure

Water and wastewater systems

Mechanical and engineering applications

Automotive industry

Manufacturing and fabrication

Infrastructure and utilities

HVAC and plumbing systems

• Packaging & Shipping

Packaging:

All parts of the FX20 high efficiency welded pipe mill line are fixed inside container by steel wires and special PET straps, in order to make sure all parts will not move during transportation and avoid any kinds of damage of machine and container.

Shipping:

Sea Freight: The FX20 high efficiency welded pipe mill line is often shipped via ocean freight, especially for international transportation. The equipment is securely loaded into shipping containers or flat racks, which are then loaded onto cargo vessels. This mode is suitable for long-distance shipping and can accommodate larger and heavier welded pipe mill lines.

Air Freight: When there is a need for fast delivery or for shipping smaller or lighter welded pipe mill lines, air freight can be used. The equipment is packed and loaded onto aircraft for transportation. Air freight is typically more expensive than ocean freight but offers quicker transit times.

• FAQ

Q1: What is an HF welded pipe mill?

A: An HF welded pipe mill is a machine used for producing welded pipes. It utilizes high-frequency induction heating to rapidly and efficiently weld steel strips or plates, forming seamless or welded pipes.

Q2: What types of pipes can be produced with an HF welded pipe mill?

A: HF welded pipe mills can produce various types of pipes, including round pipes, square pipes, and rectangular pipes. The pipes can be made from materials such as stainless steel, carbon steel, and alloy steel.

Q3: How does an HF welded pipe mill work?

A: An HF welded pipe mill uses high-frequency induction heating to heat the steel strip or plate to the welding temperature. Then, the heated material is rolled or pressed into a pipe shape using rollers or roll forming devices, creating the welded joint. High-frequency current is often used to heat and melt the weld seam during the welding process.

Q4: What are the advantages of an HF welded pipe mill?

A: HF welded pipe mills offer advantages such as high production efficiency, good welding quality, and low cost. They enable continuous and automated production processes, resulting in welded pipes with consistent strength, precise dimensions, and smooth surface finishes.

Q5: What are the applications of an HF welded pipe mill?

A: HF welded pipe mills have a wide range of applications in industries such as oil and gas, construction and infrastructure, water and wastewater systems, mechanical and engineering applications, automotive industry, manufacturing and fabrication, and more.

Q6: What maintenance and upkeep are required for an HF welded pipe mill?

A: Maintenance and upkeep for an HF welded pipe mill typically involve regular inspection and cleaning of the equipment to ensure smooth operation. It is also necessary to periodically replace worn-out components, perform lubrication and maintenance tasks to extend the equipment's lifespan and ensure production quality.