The cow manure organic fertilizer production line is mainly divided into: the pre-fermentation treatment stage and the post-processing granulation stage.
Collect cow dung and cow urine, mix with hay and decaying silage to make compost, and let it ferment. In the fermentation process, the pile turning machine is used to fully ferment the cow dung, which can only be achieved by turning the pile in time and evenly. Now some places are very dry and some places are very wet, which will affect the quality of fermentation.
Part of the processing equipment for the early fermentation is: fermentation turning machine, organic fertilizer grinder, drum screening machine and other equipment.
After being fermented in an environmentally-friendly special fermentation tank, it is fermented by a fermentation turning and throwing machine, crushed by an organic fertilizer grinder, and sieved by a sieving machine. After being fully fermented and decomposed in the fermentation tank, it enters the latter stage of granulation.
The granules produced after granulation are spherical. After the cow dung organic fertilizer production line is processed by the organic fertilizer granulator, the organic content can be as high as 100%, realizing the granulation of pure organic matter. Utilizing the feature that organic particles can grow up inlaid with each other under a certain force, no binder is needed when granulating. The processed organic fertilizer particles are solid and can be sieved after granulation, reducing drying energy consumption. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20-40%.
The granulation production part is: mixing mixer, organic fertilizer granulator, rotary dryer, cooling machine, drum screening machine, coating machine, automatic weighing and packaging machine.
No. | Category | Raw materials list |
1 | Agricultural waste | straw, dregs of beans, cotton dregs, rice bran, biogas waste, mushroom waste, etc. |
2 | Animal waste | slaughterhouse waste, fish market waste, urine and dung of chicken, pig, cattle, sheep ducks, geese, goat, etc. |
3 | Industrial waste | wine lees waste, vinegar waste, manioc waste, sugar waste, etc. |
4 | Home waste | food waste, bones, the roots and leaves of vegetables, etc. |
5 | Mineral | humic acid, bentonite, dolomite, etc. |
6 | Sludge | river sludge, pond sludge, sewage sludge, city sludge, etc. |
1. Rich in resources, the raw material resources of the organic fertilizer production line are very rich.
2. High-quality fertilizer
Taking livestock manure and urine as an example, the final urine excreted by a pig in one year can be combined with litter to make 2000-2500kg organic fertilizer, which contains 11%-12% organic matter, 0.45% nitrogen, 0.19% phosphorus pentoxide, and oxidation Potassium is 0.6%, which is enough for the annual fertilizer consumption of one mu of land. These organic fertilizers are rich in nitrogen, phosphorus, potassium and other nutrients, with a content of more than 6% and an organic content of more than 35%, which are all higher than the national standard.
3. High output
For example, a cow manure organic fertilizer production line with an annual production capacity of 50,000 tons can process about 150,000 tons of cow manure per year.
4. Large market demand
The granulated organic fertilizer is a refined commercial organic fertilizer, which creates profits for the enterprise. Moreover, bio-organic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, lawns, and soil improvement, and have good effects.
No. | Processes | Machines | Function of machines |
1 | Fermenting process | Fermentation turner | Mix and blend compost during fermentation evenly |
2 | Grinding process | Hopper for forklift | Feed compost into grinder evenly |
Grinder | Grind compost to powder. | ||
3 | Mixing process | Mixer | Mix compost powder evenly, If necessary, add water, beneficial bacteria, or other micro-elements |
4 | Granulating process | Feeding machine | Feed mixed powder into granulator evenly |
Granulator | Make mixed powder into fertilizer granules | ||
5 | Drying process | Dryer | Dry fertilizer granules to low moisture by hot air |
Hot stove | Generate hot air to dryer | ||
Cyclone | Collect dust from dryer | ||
6 | Cooling process | Cooler | Cool fertilizer granules to normal temperature |
Cyclone | Collect dust from cooler | ||
7 | Screening process | Screener | Screen out required size from fertilizer granules |
8 | Packaging process | Air compressor | Generate power to packaging machine |
Packaging machine | Package fertilizer granules into bags |