Livestock Manure Organic Fertilizer Production Line Layout Design
Introduction to organic fertilizer production line
Organic fertilizer production machine is to process the organic substance into the organic fertilizer that is derived from animal waste, industrial waste etc. It not only reduces environment pollution, but also makes rational use of resources.
Raw materials of organic fertilizer production line
In organic fertilizer production line, there are many common organic raw materials.
1. Agricultural residues: crop straws, bean pulp, cottonseed meal, etc.
2. Animal manure: chicken manure, cow dung, sheep manure, horse dung, rabbit dung, etc.
3. Industrial waste: vinasse, vinegar residue, sugar residue, and furfural residue, etc.
4. Municipal sludge: river sludge, sewage sludge.
Working Process of organic fertilizer production line
There organic fertilizer production line needs several procedures:
Composting: it’s a fermentation process to make the organic raw materials into compost.
Crushing and mixing: In the part, the fertilizer crusher machine will be used to crush large fertilizer pieces into powder, and then mixer machine will be used to mix the powder evenly before granulating.
Granulating: This is core part in organic fertilizer production line. Here powdery organic fertilizer will be granulated into pellets.
Drying and cooling: In this step, water content of organic fertilizer pellets will be reduced, so as to make the pellets more compact and improve storage time.
Screening: The screening machine here used to separate unqualified organic fertilizer pellets from qualified pellets.
Packaging: In this procedure, the fertilizer pellets will be packed.
Main equipment in organic fertilizer production line
Number | Name | Function |
1 | Compost turning machine | Used for fermentation of organic fertilizer raw materials |
2 | Half wet materials crusher | Crushing high water content organic materials |
3 | Mixer machine | Mixing organic fertilizer powder |
4 | Organic fertilizer granulator | Making organic fertilizer granules |
5 | Dryer machine | Drying organic fertilizer granules |
6 | Cooler machine | Cooling organic fertilizer granules |
7 | Screener machine | Separation of finished products and reclaimed materials |
8 | Belt conveyor | Carry on fertilizer raw materials and finished granules |
9 | Packing machine | Final products packaging |
Features of organic fertilizer production machine
1. High quality, stable performance, easy to operate, highly automatic, long service life.
2. The organic fertilizer production line is in low investment and high profit. It is beneficial to promote innocent treatment of waste, utilize resources rationally.
3. Widely application. The organic fertilizer production line can process different raw materials, such as animal waste, agricultural waste, industrial waste, etc. All those organic materials can be fermented and granulated into large-output organic fertilizers.
Advantages of organic fertilizer production machine
1. Best quality of finished fertilizer.
The final product is rich in various nutritive components with the content of above 6%, including nitrogen, phosphorous, potassium etc.
2. Great market demand brings the good profitability
An organic fertilizer production line can meet the demand on fertilizer for the locals as well as the neighboring market.
Application of organic fertilizer production machine
Organic fertilizer is rich in organic acid, peptides, and nitrogen, phosphorus and potassium elements. Therefore, the organic manures can provide nutrients for planting. It has great effects on agriculture.
Organic fertilizer production line is always applied in the animal farms, such as chicken farm, cow farm, and pig farm etc.