Metal Roof Cold Roll Forming Machine Uncoiler Leveling Notched Cutting Production Line

1, General Description

Roll Forming Machine is popular to use in the vehicle make, industry equipment, agriculture machinery, steel structure, storage& frame, etc.

2, Machine Specifications

Forming plate thickness: 4.0mm (galvanized sheet, ordinary cold rolled sheet, hot rolled sheet);

Forming plate width: ≤500mm;

The inner diameter of the coil: φ508mm;

Unwinder structure: cantilever support hydraulic expansion and contraction structure, with a pneumatic wind disc brake, open unwinding;

Unwinding motor power: 5.5KW;

Leveling roller structure: 2 pinch rolls (upper roll rubber), 7 leveling rolls (upper 4 down 3), two counting rolls;

Leveling roller diameter: φ105mm;

Leveling servo feed motor power: 5.5KW;

Cutting angle cut off the power: hydraulic pressure;

Mold: a pair of 45 degrees mid-angle, a pair of 45-degree corners, a set of cutting mold;

Note: The punching Angle mold is 45 degree, and the punching side Angle mold is 45 degree, and the width of the mold is adjustable.

Mold width adjustment mode: manual adjustment;

Mold material: Cr12MoV;

Hydraulic motor power: 11KW

Workpiece size error: ±0.5mm;

Maximum feeding speed: 16m/min (when feeding the flat material).

This equipment is specially designed for customers to produce fixed-size sheet metal angle products.

The production process is as follows: the coil to be processed is manually placed on the discharge rack, then corrected and tensioned, manually introduced into the leveling machine for sheet leveling, and then into the angle mold. The feeding is completed by the servo feeder, and the fixed length feeding of the multi-station can be completed by the electric control. After the set length is reached, the sheet is cut and manually collected at the rear.

The main frame of this equipment is welded by the whole profile, which has good rigidity and stable structure. In the production process, it is a bit moving, automatic, reversing and other functions. The electrical system is equipped with an overload protection device to prevent damage caused by inadvertent overload.

The equipment is mainly composed of a cantilever hydraulic discharge rack, a leveling servo feeder, an angle punching mold, a cutting die, a hydraulic system, an electric control system, a transmission part, and a safety protection part.

1. Hydraulic uncoiler: used to store the coil and provide sheets to the forming section. The single cantilever structure is adopted, and the frame is welded by steel plate and steel. The shaft core is composed of a set of circular sliders. The welded integrated structure can be freely tensioned within the range of φ460～φ520mm. The cantilever support is adopted. Hydraulic expansion and contraction claw structure. After the roller is positioned, the uncoiler will push the ups and downs into the inner hole of the coil, and the open jaw will tighten the coil, and the unwinder will lower the coil and manually unwind the coil. Start the motor to rotate the uncoiler and introduce the end of the plate into the leveler. The brakes use advanced pneumatic disc brakes. The uncoiler has a load of 5 tons.

2. Leveling the servo feeder: Correcting the plate material so that the straight sheet can smoothly enter the next step. There are 2 pinch rolls, the upper roll bread PU glue, and the lower roll surface is heat-treated and plated with hard chrome. There are 7 leveling rolls (4 upper and 3 lower), two counting rolls, the diameter is about 105mm, the material is 40Cr, after quenching and tempering, surface high-frequency heat treatment, surface grinding and chrome plating and grinding again. The leveling roller is controlled by Yaskawa servo motor and counted by the encoder to form a closed-loop feedback system with high dimensional accuracy.

3. Angle punching dies, cutting die: complete the punching angle and fixed length cutting of the workpiece. The opening width of the punching die is adjusted by the manual screw.

4. Hydraulic part: The whole part of the hydraulic components has good performance. The components such as solenoid valve adopt Beijing Huade products to ensure the accuracy and timeliness of the action execution. The punching die has excellent material quality, long service life and convenient replacement. The product after the crushing is smooth and flat.

5. Electrical control system: The system adopts the programmable controller produced by Mitsubishi of Japan as the core control device and implements full automatic control. The drive unit uses AC servo system from Yaskawa, Japan to implement high-precision position control. The man-machine interface is Weilun high-resolution touch screen, the system interface is easy to operate, and there are multiple product production specifications according to customer requirements. It is directly called in the production process. Each specification has an independent output calculation function, which is convenient for operators to press. Single production. The electrical design complies with national safety standards, such as emergency stop device, leakage overload protection, interlocking safety device, etc., to ensure safe and smooth operation throughout the entire process.

4, Our Service

5, Package And Delivery

6, FAQ