Metal Stamping Press Machine Filter Housing Progressive Punching Production Line Stamping Manufacturing Process

1, General Description

1. The whole line is consists of below four parts:
(1) JH25-250T C-FRAME TWO POINT PRESS
(2) KD-500-200-2 QUADRATIC TRANSFER HAND
(3) NC-RF-600/30AUTO DECOILER & FEEDER
(4) FILTER HOUSING PUNCHING & STRETCHING MOULD
2. The raw material of the automatic production line is coil material of steel.
The auto de-coiler & feeder pass the steel belt with set length to the first step of molds.
The five steps of moulds are working by the two-point press machine at the same time
to make the final filter housing step by step with transfer hand automatically.
The waste material and finished filter housing are output by two slots.
3.Process description:
The automatic production line is mainly used for making small filter housing with Max.
Φ92mm and height 130mm. Five steps: (1) punch round piece (2) first stretching (3)
second stretching (4) third stretching (5) trimming.

2, Machine Specifications

1, JH25-250T TWO POINT PRESS
Standard Part
High-performance wet clutch
Hydraulic overload protection pump
Auto lubrication system
Manual lubrication system
Balance cylinders for slide and upper die

Interface to inspect miscarriage
Touch screen
Electrical indicator for crank angle
Cam switch
Rotary encoder
Electronic slide adjust the device
Program logical controller
Cast off the material device
Joint for air
Foot screw
Movable control panel
Puff material device
Digital die height indicator

2. KD-500-200-2 QUADRATIC TRANSFER HAND
(1) Driving source: 1.8 KW, Yaskawa AC servo drive device (1 group)
(2) Transfer trip (X-axis):350 mm
(3) Clamping drive source: 1.8 KW, Yaskawa AC servo drive device (2 groups)
(4) Open clamp stroke (Y direction) : 180 mm (unilateral)
(5) Transfer, open clip way: screw, slippery course sliding block
(6) Main electric circuit (1): multiaxial servo motion controller (MP2300S - E)
(7) Main electric circuit (2): AC servo control system
(8) Main electric circuit (3): Mitsubishi PLC control system
(9) Material measure: approach switch
(10) Control mode: the man-machine interface display screen
(11) Connection mode: press angle corresponding to the servo control device
(12) Feed lever and press desk height: 300 mm
(13) Station number: 6
(14) Stroke time: 20 ~30 times/minute
(15) Transfer hand section: 75 x75mm
(16) Clamping mode: can choose lifting type or translation model
(17) Clamping station number: 8
(18) Work total power: 380 v + 10%, 5.5 KW
(19) Working pressure: 5 kg/cm2

3. NC-RF-600/30AUTO DECOILER & FEEDER
(1)Form: swing servo feeder 5/ 10
(2) Feeding width: Max. 600 mm

(3) Steel material thickness:0.4 ~ 0.7 mm
(4) Steel raw material ID: Φ450~530mm
(5) Steel raw material OD: Φ1200 mm
(6) Raw material weight: Max. 2000 kg
(7) Swing (left & right) range: Max. 300 mm
(8) Feeding tolerance: 0.1 mm
(9) Equipped with two auto de-coilers which can move left & right.

4. FILTER HOUSING PUNCHING & STRETCHING MOULD
(1) Round steel piece cutting mould, trimming mould: material Cr12MVO, hardness HRC58-61 ℃ after heat
treatment.
(2) Stretching mould: material Cr12MVO YG8.
(3) Mould frame: material 45 # steel.

4, Our Service

5, Package And Delivery

6, FAQ