Pocket Filter Inner Frame Clinching Machine

Technical Parameter

Features:

1. Pocket Filter Inner Frame Forming Machine is specialized equipment designed for manufacturing the internal structural frames of pocket filters. These machines play a critical role in air purification, HVAC systems, and industrial filtration by shaping raw materials into precise, durable inner frames that support filter media and ensure optimal performance.

2. The inner frame clamping production line is composed of an automatic filter bag frame transfer device, a two-way module, a clamping mechanism, and three parts. Place the bag frame on the automatic transmission device, and accurately transmit the bag frame to the position that needs to be clamped through the stepping motor in the transmission device;

3. then press down the oil cylinder to drive the lever to compress the clip, and automatically send out the station after the compression, Fully automatic, and can also be adjusted according to the width of the filter frame. The inner frame clamping machine is the first choice for clamping the inner frame of the air cloth filter bag.

4. The inner frame clamping production line is powered by electricity and compressed air.

- Clinching Technology: Uses hydraulic or servo-driven force to deform overlapping metal or composite layers at the joint area.

- Die Design: Customized dies create interlocking tabs or indentations that fuse materials together, forming a robust mechanical bond.

- Pressure Control: Precisely regulated pressure ensures consistent joint quality and prevents material damage.

1. Clinching Unit:

- Upper and lower dies for forming interlocks.

- Hydraulic cylinder for applying force (typically 5–20 tons).

2. Material Handling System:

- Automated feeding of pre-cut inner frame components (e.g., galvanized steel, aluminum).

- Fixtures for accurate positioning during clinching.

3. Control Panel:

- PLC-based interface for adjusting pressure, stroke depth, and cycle time.

- Touch screen for real-time monitoring and parameter changes.

4. Safety Features:

- Emergency stop buttons and sensors to protect operators.

Performance Advantages

- Cost-Effective: Eliminates the need for rivets or welding consumables.

- High Strength: Clinched joints withstand vibrations and pressure in harsh environments.

- Speed: Rapid cycle times (1–5 seconds per joint) for mass production.

- Versatility: Adapts to various frame sizes, shapes, and material thicknesses (0.5–3mm).

- Clean Finish: No protrusions or sharp edges, reducing risks in filter assembly.

Applications

- Air Filtration: HVAC systems, dust collectors, and cleanrooms.

- Liquid Filtration: Water treatment, chemical processing, and oil refining.

- Industrial Machinery: Filters for compressors, engines, and pneumatic systems.

Technical Specifications

- Max. Material Thickness: 0.5mm

- Cycle Time: 1–5 seconds per joint.

- Power Supply: 220V/380V, 50/60Hz.

This machine is critical for producing durable, leak-free bag filter inner frames, ensuring optimal filtration performance and extended service life.