Specifications
Brand Name :
YUYANG
Model Number :
YY - 04W
Certification :
CE
Place of Origin :
China
MOQ :
Set/Sets
Price :
US $ 980
Payment Terms :
L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability :
20
Delivery Time :
5
Packaging Details :
570 x 230 x 450mm
Output power :
30KW
Work power :
220V - 240V
Applicable Metal Material Types :
Iron, Copper, Aluminum, Stainless Steel, etc.
Over - current Protection :
yes
weight :
main:50kgs transformer:29kgs
Fluctuating frequen :
50-200khz
Brand :
YUYANG
Warranty :
1 year
Description

Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Mobile Inductive Heating Equipment For Automotive Component Hardening And AssemblyMobile Inductive Heating Equipment For Automotive Component Hardening And Assembly
Mobile Inductive Heating Equipment For Automotive Component Hardening And AssemblyMobile Inductive Heating Equipment For Automotive Component Hardening And Assembly
Application

Hardening transformer technology

  • ØEmploy a multi - transformation ratio structural design, featuring a wide matching range, easy adjustment, low heat generation, high efficiency, and energy conservation.
  • ØThe coil applies advanced winding techniques to effectively reduce the leakage inductance of the transformer.
  • Ø Select copper materials with low resistivity to significantly reduce the copper loss of the transformer.
  • ØUse high - quality magnetic cores to decrease the volume of the transformer and reduce the magnetic core loss.

Through heating technology

  • Ø Adopt series resonance technology, induction coil output high voltage, small current. Resonance circuit loss average reduce 25 times than the parallel resonance. The whole machine energy-saving 10%-20%. Compare to the old medium frequency units, save energy 50% or more.
  • Ø Use the patent technology, has solved the induction coil high voltage flint fault.
  • Ø The induction furnace body adopts the heat insulation, thermal insulation, insulation technology treatment. Not only the heat loss is very small, but also greatly reduce the induction coil maintenance cost.
  • Ø The complete induction equipment consists inverted power supply, temperature measurement display and temperature control and also the PLC industrial control system. Have the automatic feeding, infrared temperature measurement, fast material lifer, workpiece sorting, Transmission machinery supporting linkage control functions. The user can flexibly choose the related complete equipment configuration according to the heating process.

Used for hardening gears, shafts, pipes, bearings, pump accessories, steel plates, rollers, etc

1. Metal Heat - Treatment

  • Annealing: Softening metal by heating it to a specific temperature and cooling it slowly to relieve internal stresses and improve ductility.
  • Hardening: Increasing the hardness of metal surfaces by rapidly heating and then quenching to change the microstructure.
  • Tempering: Reducing the brittleness of hardened metal by heating it to a lower temperature to improve toughness.
  • Normalizing: Heating metal to a high temperature and cooling it in air to refine the grain structure and improve mechanical properties.

2. Welding

  • Butt - welding: Joining two metal pieces end - to - end by heating the contact area and applying pressure.
  • Spot - welding: Creating a series of small weld spots between metal sheets by local heating and pressure.
  • Seam - welding: Producing a continuous weld seam along the edge of two metal sheets through rolling and heating.
  • Lap - welding: Overlapping two metal parts and welding the overlapping area for a strong joint.

3.Brazing

  • Copper Brazing: Using a copper - based filler metal to join metal components at a relatively low temperature.
  • Silver Brazing: Employing silver - alloy filler metals for high - strength and high - quality joints in various applications.
  • Aluminum Brazing: Connecting aluminum parts with specialized brazing alloys to ensure good thermal and electrical conductivity.
  • Steel Brazing: Bonding steel components with appropriate filler metals for structural integrity.

4. Medical Device Manufacturing

  • Electronics Soldering: Joining electronic components to printed circuit boards by melting solder with induction heating.
  • Plumbing Soldering: Connecting copper pipes in plumbing systems with solder to prevent leaks.
  • Jewelry Soldering: Fixing gemstones or joining different parts of jewelry with precise soldering using induction.
  • Automotive Soldering: Repairing or assembling automotive electrical and metal parts with soldering techniques.

Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Parameter

item value
place of Origin China
Brand Name YUYANG
Condition New
Machine Type Induction Heating Machine
Machinery TestReport Provided
Marketing Type New Product 2021
Warranty of core components 1 Year
Core Components PLC, Motor
Warranty 1 Year
Online support, Video technical support
Key Selling Points Easy to Operate
After Warranty Service Video technical support, Online support
Local Service Location Malaysia, Saudi Arabia, Pakistan, India
Applicable Industries Machinery Repair Shops, Manufacturing Plant, Other
Showroom Location None
Rated Power output 40kw
Work power 340V-430V

Maximum input current 60A
Volume(mm 3)

main:640*350*550mm

transformer:510*300*450mm

Output current 400-4500A
Gross weight Host 54kg Extension 43kg
Power supply Three phase 380v 50Hz
Time sting(atomatic time) 1-99s
Cooling water 0.2MPa 6L/min

Operating Principle

Induction heating equipment functions by leveraging the principle of electromagnetic induction. An alternating current is supplied to the induction coil, which then generates an alternating magnetic field. When a metal workpiece is positioned within this magnetic field, the changing magnetic field induces an electromotive force in the workpiece. This electromotive force drives the flow of eddy currents within the workpiece. As the eddy currents encounter the resistance of the metal, heat is generated, and the workpiece is heated up.

Mobile Inductive Heating Equipment For Automotive Component Hardening And AssemblyMobile Inductive Heating Equipment For Automotive Component Hardening And AssemblyMobile Inductive Heating Equipment For Automotive Component Hardening And AssemblyMobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Advantages of Induction Heating Equipment

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different

perating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and

rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power

by approximately 70%. The smaller the size of the work piece is, the lower power consumption

would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to

ensure the appropriate temperature as required by each part of work piece), fast warming and limited

oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications

as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time,

and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively

save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and

thus can ensure the maximum safety.

Send your message to this supplier
Send Now

Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Ask Latest Price
Watch Video
Brand Name :
YUYANG
Model Number :
YY - 04W
Certification :
CE
Place of Origin :
China
MOQ :
Set/Sets
Price :
US $ 980
Contact Supplier
video
Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly
Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly
Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly
Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

DONGGUAN YUYANG INSTRUMENT CO., LTD

Verified Supplier
8 Years
guangdong, dongguan
Since 2007
Business Type :
Manufacturer, Exporter, Trading Company
Total Annual :
$ 1 Million-$ 2 Million
Employee Number :
50~100
Certification Level :
Verified Supplier
Contact Supplier
Submit Requirement