High Frequency Hardening Quenching Induction Heating Machine
Description
Induction heating equipment is a kind of three-phase alternating current (ac) power frequency, after rectification into direct current, then laid adjustable current, direct current supply by the capacitor and inductor in the flow of alternating current, generate high density magnetic field lines in the induction coil, induction coil, and cutting in cheng fang of metal materials, produce a lot of eddy current in the metal materials. In Shanghai's feeling electric technology put a metal cylinder has alternating medium frequency current in induction coil, metal cylinder has no direct contact with induction coil, electric coil temperature is very low, but the surfaces are heated to redness, and even melt, and the redness and melting speed as long as adjust the strength of the size and current frequency can be achieved. If the cylinder is placed in the center of the coil, the temperature around the cylinder is the same, and the heating and melting of the cylinder does not produce harmful gases or strong light to pollute the environment.
Features
1. Adopting IGBT inverting device, tracking frequency automatically.
2. High frequency, heated quickly, its power consumption is only 20%~30% of eletronic tube induction heating machine and other heating style.
3. Security and reliability, the equipments have the secure voltage and it's secure to operate.
4. Manual, automatic regulating automatically, it can protect itself from over voltage, over current, lack of water, phase fail, over hot, etc.
5. It has no open-fire, noise and pollution, be suit for the environmental protection and fire, improve the image of the company.
6. Recommend usage: Weld, forging, hot cooperate, melting, quenching, anneat etc.
Parameters
Max Fluctuating Power | 15KW |
Fluctuating Frequency | 30-100KHZ |
Max Input Current | 40A |
Input Voltage | (Single Phase), 220V, 50HZ-60HZ |
The Flow Rate of Cooling Water | 0.2Mpa, 7L/Min |
Continues Loading Rate | 85% |
Application
1. Induction heating machine for various hardware and tools heating such as plier, wrench, hammer, ax,screwing tools and shear .
2. Heat treatment for various automobile and motorcycle fittings, such as crankshaft,connecting rod, piston pin,chain wheel, aluminum wheel, valve, rock arm shaft,semi drive shaft, small shaft and fork.
3. Heat treatment for various electric tools, such as gear and axes.
4. Heat treatment for machine tools,such as lathe deck and guide rail.
5. Hardening for various hardware metal parts and machined parts, such as shaft,gear chain wheel, cam,chuck and clamp etc.
6. Heating for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
7. Annealing of various stainless steel products, such as stainless steel basin,annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
8. Forging of various other metal work pieces, such as round steel, sheet plate, pipe and others.
01 Quenching
02 heat section
03 Welding
04 Annealing
05 Thermal fit
06 Melting
Heating Principle
The principle of high frequency induction heating is that apply high frequency alernating current to a conduct that is curled to cyclic (normally copper tube) to produce flux, then put the metal to this area to make the flux to run through it, and eddy current will be generated in the deriction of self-capturing with flux(rotary current), the induced current then generates heat under the influence of the eddy current, so this heating method is called induction heating. hence, metal and other objects under heated can be heated without contact. at this moment, the character of the eddy current relies in that the induction heating on the object nearby the coil is outwardly strong but inwardly weak. with this principle. this heating body can be concentratedly heated where needed to achieve instantly effect, thereby the production output and work capacity are both improved.
FAQ
1. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
2. What can you buy from us?
Fire Testing Equipment, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment, Wire and Cable Test Machine
3. Why should you buy from us not from other suppliers?
We are a high-tech enterprise which is specialized in developing and manufacturing Fire Testing Equipment, Building Material Fire
Tester, Wire and Cable Fire Tester, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment and etc.
DONGGUAN YUYANG INSTRUMENT CO.,LTD is Located in Wanjiang District (Dongguan City, Guangdong Province,China),a famous historical town with prosperous industry and convenient transportation.
We are a high-tech enterprise which is specialized in developing and manufacturing Fire Testing Equipment, Building Material Fire Tester, Wire and Cable Fire Tester, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment and etc.
Decades of research and development strengthen the leading edge of YUYANG in this field, and established as an crucial role in R&D on high quality and high-cost performance of testing equipment. YUYANG's testing equipment are widely used in various field: scientific institutions, colleges, inspection institutions, auto parts, electronics, electricals, lithium battery, LED, photoelectricity, mobile, plastic and rubber, display, telecommunication, chemical industry, aerospace, building material and product, wire and cable, toys, furniture, textile and fabrix, etc. All YUYANG testing equipment are designed according to international test standards, such as ISO, ASTM, DIN, EN, GB, BS, JIS, ANSI, UL, TAPPI, AATCC, IEC, VDE, CSA,CEN and so on.
DONGGUAN YUYANG INSTRUMENT CO.,LTD looks forward to cooperating with customer all over the world.
If you are interested in any of our products or would like to discuss a custom order. Please feel free to contact us. We are looking forward to forming succesful business with new clients around the world in the near future.