HIGH SPEED AUTOMATIC FOLDER GLUER
JH-1100-PCW
JH-1100 High Speed Automatic Folder Gluer Machine
1. Introduction
▪ This machine adopts multi-groove belt transmission structure, low noise, stable operation, and simple maintenance;
▪ The motor of this machine adopts inverter control, automatic speed regulation, stable power saving;
▪ The operation adopts single-sided tooth rod adjustment, which is simple and convenient (automatic adjustment by motor is optional);
▪ The paper output adopts multiple thick belts equipped with vibration motors to ensure continuous, accurate, automatic, and paper feeding;
▪ The segmented upper belt plate, combined with a special design, can be adjusted according to the needs of the product without tensioning the belt;
▪ The special upper belt board structure design can effectively protect the elastic drive and avoid damage caused by improper operation;
▪ Provide the lower glue cylinder, which adopts tooth rods to adjust the left and right sides of the glue cylinder, which is easy to operate (relevant glue spray system must be selected);
▪ Use touch screen and PLC control system, remote control operating system, equipped with photoelectric counting, quantitative counting, equipped with automatic paper kicking device; inkjet device, more comprehensive functions;
▪ The conveying pressure table adopts special materials, adjusts the pressure by air pressure, and is equipped with a sponge belt to ensure the perfect product;
▪ One hex wrench can adjust all adjustment accessories, easy to operate;
▪ This machine can produce two-fold and four-fold hook bottom cardboard and laminated packaging boxes;
▪ This machine can add four/hex box functions.
2. Technical Parameters:
A. JH-1100-PCW specification:
B. Components:
It is divided into seven modules: a feeder section, an alignment section, a pre-fold section, a hook section, a folding forming section, a press section, and a conveyor section.
▪ The paper feeding part has an independent motor drive system, and the paper feeding mode is synchronized with the host;
▪ Seven 30mm thick paper feeding belts; 10mm metal plates are adjusted horizontally to set the width;
▪ The embossing power guide wheel guides the paper output belt; the left and right sides are equipped with baffles to adjust left and right according to product style;
▪ Equipped with three paper ejection knives for the paper section to adjust the asymmetric length according to the actual sample;
▪ The vibration device cooperates with the motor to feed paper accurately and quickly, continuously, and automatically;
▪ The paper feeding section can stack paper with a height of 400MM, equipped with a dust removal device with a wool wheel to ensure smooth paper feeding;
▪The operator can control the paper feed switch in any operating area;
▪ The cardboard sent by the paper feeding part can be corrected by the correction part to ensure the conveying accuracy.
▪ The upper drive pressure can be adjusted up and down to adapt to different cardboard thicknesses
▪ Special design can pre-fold the first fold line 180 degrees and the third fold line 165 degrees. Make it easier to open the box;
▪ It can be upgraded to install four/six anti-hook system (optional device).
▪ Equipped with hook bottom combination, adjustment mechanism, ideal and flexible design, quick and easy operation.
▪ The segmented upper belt plate, combined with a special design, can be adjusted for expansion and contraction according to the needs of the product, without the need to tension the belt.
▪ The lower glue cylinder is equipped with one on each side, the capacity is large, and it is selected according to the actual situation; the glue volume of the glue cylinder is adjustable, stable and easy to maintain; the thickness of the glue wheel provided is 4mm, and it can also be selected according to the special requirements of the customer; the glue cylinder is strong, Durable stainless-steel material;
▪ The bottom glue is completed by four sets of hook bottom devices.
▪The bottom belt is 30MM, the upper belt is 20MM, and the upper pressure belt plate can move up and down to adapt to different cardboard thicknesses.
▪ The second fold line is 180 degrees, and the fourth fold line is 180 degrees.
▪ Special design the speed of the left and right conveying belt of the folding section can be adjusted individually to correct the traveling direction of the box blank to ensure straight conveying.
▪ Use photoelectric counter to automatically pick up paper and water spray dual-purpose system.
▪ Paper jam detection device.
▪ The adjustment of the upper and lower belts is simple and easy to operate.
▪ The paper clap function is optional.
▪ The left and right two-plate mobile stack press belts can be adjusted on-line according to the stacking requirements of the product to improve production efficiency.
▪ A special extra sponge belt is used to press the concave part of the stack of boxes.
▪ Pneumatic pressure adjustment, easy to adjust, can effectively ensure the uniform pressure of the fit.
▪ In automatic mode, it is linked with the host ratio to improve the stability of production stacking.
No. | Item | Brand | Origin |
1 | Main motor | CB motor | Taiwan |
2 | Frequency converter | Inovance | China |
3 | HMI | Panel Master | China |
4 | Synchronous belt | Gates | USA |
5 | Main drive bearing | NSK/SKF | Japan, Sweden |
6 | Main axis | Taiwan | |
7 | Paper feeding belt | NITTA | Japan |
8 | Flat belt | NITTA | Japan |
9 | PLC | Fatek | Taiwan |
10 | Electrical components | Schneider | France |
11 | Straight track | STAF | Taiwan |
12 | Electronic inspection | Sunx | Japan |
No. | Item | Quan. | Remark |
1 | Operation toolbox and tools | 1 | Standard |
2 | Photoelectric counter | 1 | Standard |
3 | Kick count | 1 | Standard |
4 | Level pad | 16 | Standard |
5 | Horizontal pipe 15 meters | 1 | Standard |
6 | Computer monitor | 1 | Standard |
7 | Screws | 1 | Standard |
OPTIONAL LIST:
Recommend spare parts list
No. | Item | Quantity | Unit price(USD) |
1 | Give paper tape | 1 | 723 |
2 | Synchronous belt | 1 | 52 |
3 | V-ribbed belt | 1 | 1088 |
4 | Flat belt | 1 | 2341 |
5 | Plastic nut | 10 | 3 |
6 | Sponge belt | 1 | 142 |
7 | emergency button | 1 | 6 |
8 | Hole screw | 20 | 1 |
9 | Square nut | 20 | 1 |
10 | Hook bottom piece | 1 | 342 |
11 | Holder | 1 | 470 |