The ZHMACH horizontal continuous foam machine is a horizontal continuous foam machine line for the manufacture of foams and soft foams for mattresses and sofas at low pressure. We use Siemens inverters/motors and American Viking pumps as well as some good spare parts to manufacture soft foams. The densities we can manufacture are D8-D100 and at densities above D23 we can add approximately 50% lime powder.
This automatic foaming machine is suitable for flexible polyurethane foams with densities from 8 to 80 kg/m3. It has a touch screen control system for a high degree of automation and more flexible operation. The user can store various recipes and adjust them at any time. In addition, it can be controlled remotely via the internet, making production costs more scientific and intuitive.
Main technique parameters and equipments
(1)The whole machine parts specifications:
1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m~2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt with cross type )
7, Side film lift system one set
Main technique specification:
Oven Length | 18m | Inner Conveyer length | 18m |
Foaming Height | 1.0-1.25m | Side Borar Adjustable Width | 0.98-2.3m |
Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
Foaming Density | 8-100kg/m3 | Fall Plate | Six section adjustable |
Total Power | 130KW | Total output | 100-300kg/min |
Dimension | Total length 35m×Total width 4m×Total Height 3m |
Foaming material Group |
13 groups, man-machine interface, both manual and automatically computer control |
Foaming width | 980mm~2250mm |
Foaming height | Max 1200mm |
Foaming density | 8Kg/m³~100kg/m³ |
Foaming speed | 2000r/min~7000r/min |
Max total output | 300kg/min |
Material spraying way | ① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe. |
Controlling way of foaming | ① PLC controlling, can continuously foaming two different formulas in one time |
Mixing –head motor | 37kw |
Total power | About 90kw |
Model | Pass Caliber | Use | Qty | Brand |
K-301L/75DA cross valve | G2″ | POP, PPG,CaCO3,Foam | 3 | Korea
|
K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
K-301L/32DA cross valve | G½″ | Other small material, Flame retardant, Anti-yellow | 9 | Korea |
DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
FA10-15 glass flow meter | 40~400L/H | H2O | 1 | China |
FA10-25F glass flow meter | 150~1500L/H | MC | 1 | China |
FA10-25F glass flow meter | 600~6000L/H | TDI | 1 | |
Transducer speed adjusted head | Φ25*2000mm | foam | 1 | Qianghui |
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.
How many container will be needed for the whole set of machine?
For the standard YAFA-Automatic continous foam machine Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.
We will try the best way to pack all the machine well and also save the freight cost.