Automatic Doritos Tortilla Corn Chips Making Machine Production Line

Quick Details

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Description

A tortilla chip (Doritos, Tostitos, Don Tacos) is a snack food made from corn powder, which are cut into wedges and then fried (alternately they may be discs pressed out of corn masa then fried or baked). Corn tortillas are made of corn, vegetable oil, salt and water. Though usually made of yellow corn, they can also be made of white, blue, or red corn. After frying and flavoring, we get very crunchy triangle chips which are popular with children and adult.

Processing Flow Chart

Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system

Products Pictures

a. Raw Materials: adopts corn flour, rice flour, vegetable oil, salt etc. as raw materials.

b. Products: This line can be used to produce bugles, Doritos chips, snacks, cereals by adjusting the moulds from extruder;

c. Capacity: 100-800kg/h

d. Flow chart: Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system

e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function

Advantages
This processing line from feeding, extruding, shaping ,cutting , oil spraying to finished products are done once time automatically. Visible auto-temperature controlling system, make the temperature-controlling to be more direct-viewing, parameter to be more precise.

The screws are made by ally steel and special craft, the screw life is longer, uses building block system structure, may combine willfully.

The forced lubrication system can guarantee equipment transmission longer life.

Technical parameters:

Snacks Extruder

The double-screw extruder consists of feeding system, extruding system, cutting system, heating system, transmission system and controlling system. We will feed the material from the feeding machine and get the tissue state by inflating the material and the machine barrel must be high temperature, high pressure and high cutting. The material can be sterilized by the high temperature and high pressure and make the product safe.

1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.

2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.

3. Gearbox with automatic lubrication function, extending gear life.

4. Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely.

5. Barrel with water-cooled circulation, raw materials not only for corn/rice, also for wheat flour/starch with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half expanded as different type of products.

6. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.

After sale service:

1. We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, water supply, gas power, material storage, final storage, worker’s restroom, etc.

2. After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.

3. 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.

4. Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.

5. It normally costs 7-10 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.

6. The engineer’s round-trip flight tickets, accommodation and daily salary USD 70 are on client’s account.