Customizable Aerogel Pad Custom Shape For EV Battery Fireproof Battery Management Systems

**Overview**
Aerogel, a substance often described as "frozen smoke" for its transparent and ultra-light characteristics, is a solid yet highly porous material recognized for its exceptional capability to insulate. The adoption of Aerogel technology, particularly in the form of Aerogel Pads within electric vehicle (EV) battery systems, marks a revolutionary step in improving the safety, efficiency, and durability of EVs.

**Key Benefits**
Aerogel Pads address the critical issue of thermal management in EV batteries. They offer superior thermal insulation, preventing the generation of excess heat and ensuring even temperature distribution among battery cells. This is crucial for avoiding thermal runaway, a hazardous condition that can lead to fires, as it prevents a single overheated cell from causing adjacent cells to also overheat and fail.

**Specifications**
- Product ID: Pysheild BP-FG
- Thickness Range: 0.5 to 6.0 mm
- Width: 1400±100 mm (Customizable)
- Color: White
- Max Operating Temperature: 650℃
- Density: 200±20 kg/m³
- Thermal Conductivity: ≤0.023 W/m*K at 25℃ to ≤0.071 W/m*K at 500℃
- Flame Retardancy: A Grade (GB/T 8624-2012), V0 (UL94-2013)
- Waterproof Rate: >98%
- Compliance: Meets biosafety standards (RoHS/REACH/ELV)
- Custom Insulation Effect based on customer requirements
- Application: Utilized in new energy passenger vehicle cells and modules for heat insulation, buffering, flame retardancy, and protection against thermal runaway

**Additional Features**
Beyond thermal insulation, Aerogel Pads also provide excellent electrical insulation, contributing to the prevention of short circuits and electrical failures. Their light weight aids in reducing the overall vehicle weight, enhancing the vehicle’s range and efficiency.

**Applications**
- **Between Battery Cells:** For insulation and thermal distribution management, ensuring even temperatures and minimizing overheating risks.
- **Battery Modules and Packs:** To improve thermal insulation throughout the battery system, optimizing performance by maintaining ideal operating temperatures.
- **Fire Protection:** Utilizing flame-retardant properties to increase the safety of the battery system and the vehicle.
- **Sound Absorption:** To lower noise levels within the battery pack, leading to a quieter vehicle interior.

The Aerogel Pad’s versatility, coupled with its minimal thermal conductivity and resistance to chemical degradation, renders it a prime solution for EV battery applications. With the ongoing expansion of the EV market, innovative solutions like Aerogel Pads that boost battery safety and performance while lessening environmental impact are increasingly vital.

In summary, Aerogel Pads are at the cutting edge of EV battery technology, offering a solution that is lightweight, efficient, and safe for thermal management and insulation. Their integration into electric vehicles is expected to be a key factor in the advancement of more reliable, efficient, and sustainable electric mobility solutions.