The working principle of a vacuum freeze dryer (also known as a lyophilizer) involves several key phases that preserve food or other materials by removing moisture under low-pressure conditions. Here’s a breakdown of the process:
1. Freezing:
Initial Preparation: The material (e.g., food) is first prepared by cleaning, slicing, or cooking as necessary.
Rapid Freezing: The material is loaded into the freeze dryer and rapidly frozen to a temperature typically between -40°C to -80°C (-40°F to -112°F). This step ensures that the moisture in the food forms small ice crystals, which helps maintain the food's structure.
2. Vacuum Creation:
Once frozen, the chamber is evacuated to create a vacuum. This significantly lowers the atmospheric pressure around the frozen material, which is crucial for the next phase.
3. Sublimation (Primary Drying):
Controlled Heating: The temperature of the frozen material is gradually increased under vacuum. This causes the ice to sublimate, meaning it transitions directly from a solid to a gas without becoming liquid.
Removal of Vapor: The water vapor produced during sublimation is continuously removed from the chamber by a vacuum system. This allows for effective drying while minimizing the risk of melting the food.
4. Desorption (Secondary Drying):
After primary drying, some moisture may still remain in the material. This phase involves further heating to a slightly higher temperature to remove the residual moisture.
The process ensures that the water content
5. Cooling and Packaging:is reduced to a level that allows for long-term storage and shelf stability.
Once the drying process is complete, the vacuum is released, and the material is cooled rapidly to prevent moisture reabsorption.
The freeze-dried products are then packed in airtight containers or vacuum-sealed bags to protect them from moisture and extend shelf life.
apa itu freeze drying?
food freeze dehydrator
apa itu freeze drying?
Product Attribute | Value |
---|---|
Name | Freeze Dry Machine |
Vacuum Degree | <10Pa |
Warranty | 12 Month |
Weight | 2600kg |
Support | On-site Assemble |
Temperature Range | -40℃~+80℃ |
Cooling Method | Air Cooling |
Package | Wooden Case |
Material | 304 SUS |
Power | 38kw |
Thanks to its advanced PLC Control system, the GX FD-100 can be customized to suit a wide range of temperature and humidity settings. This makes it suitable for a variety of different food products, including fruits, vegetables, meats, and even dairy products. With a humidity range of 3%-8%RH and a temperature range of -40℃~+80℃, this Freeze Dehydrator Machine can be used to preserve food in a variety of different ways.
One of the key advantages of the GX FD-100 is its fast freezing and drying time. With a freezing dry time of just 18~22 hours, you can quickly and easily preserve large quantities of food. This makes it ideal for commercial food production, where time is of the essence.
The GX FD-100 Freeze Dry Machine is also incredibly easy to use. The advanced PLC Control system allows you to set precise temperature and humidity settings, while the durable wooden case keeps the machine safe and secure during transportation. With a minimum order quantity of just 1, a negotiable price, and a delivery time of 40 days, this Freeze Dehydrator Machine is the perfect choice for any business or individual looking to preserve food.
So whether you're a small business owner looking for a food freeze dehydrator to expand your product line, or a home cook who wants to preserve your garden harvest, the GX FD-100 Freeze Dry Machine is the perfect choice. With its advanced PLC Control system, fast freezing and drying time, and easy-to-use design, it's the ultimate food vacuum freeze dryer for any occasion or scenario.
Our Freeze Dry Machine product comes with comprehensive technical support and services to ensure that our customers get the most out of their investment. Our team of experienced technicians are available to provide assistance with installation, operation, and maintenance of the machine. We also offer training and education to help customers fully understand the capabilities of the machine and how to optimize its performance for their specific needs. In addition, we provide repair and replacement services for any parts or components that may need to be fixed or replaced over time. Our goal is to ensure that our customers have a reliable and efficient Freeze Dry Machine that meets their needs and exceeds their expectations.