High Quality SUS 304 Apple Processing Equipment Apple Puree Processing Plant
Product description of the apple processing line
Shanghai GoFun Machinery Equipment Co., Ltd. is a professional company in the development and sale of fruit and vegetable processing equipment, with rich engineering project experience, strong technical strength and the ability to develop new products. In line with the integration and absorption of European advanced mechanical design concepts, the company has comprehensively introduced technical improvements in processing technology and equipment for juice, paste, dried fruits, beverages, etc.
We specialize in developing and marketing a complete line of processing and packaging equipment with a processing capacity of 10-1500 tons per day. From selecting production technology to designing and customizing economical equipment, we create it for you. The company has been engaged in the development of processing equipment for tomatoes, apples, mangoes, peaches, loquats and other fruits and vegetables in Xinjiang, Inner Mongolia, Gansu, Guizhou and other regions of China, and has been well received by users. . At the same time, the products are not only exported to Africa, Southeast Asia, South America and other regions, but also to Europe, America and other developed countries, with a high reputation.
Main parameters of the apple production line
Product name: | One-stop solution for apple processing line |
Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
Raw material: | Fresh apple |
End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
Final product Brix: | 10%~12% |
Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
The main material for machines: | Food grade SUS304 or SUS316 |
Warranty: | 12 months after commissioning |
Operator needed: | About 10~12 persons |
Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Key process of the apple processing line
Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.
1. Discharge platform
When the fresh apples arrive, they are usually unloaded by big trucks, which is very difficult when there are people around. So design an unloading platform and use water gun to unload fresh apples from the truck and use water to deliver fresh apples to the production line. The discharge zone also has another function, pre-washing the fresh apples before processing.
2. Elevator
This machine is used to delivery fresh apple from outside the building to inside.
3. Washing
Before removing the skin and seeds from fresh apples, the fresh fruit should be washed well. For cleaning, you can combine a bubble washer with a brush and spray washer. Additional cleaning steps can be added for high cleaning demands. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.
4. Sorting
After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.
5. Crushing
GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and better crushing capabilities. Mainly used for crushing different kinds of fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. Raw materials can be crushed into small particles, which can enhance the working effect of the following processing section. The machine consists of feed hopper, side cover, frame, main shaft, bearing assembly, motor, motor structure, output hopper, etc.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Belt type juice extractor
Gofun researched foreign advanced technology to create the belt press. This is an efficient press, which is very important in fruit and vegetable juice processing as it can increase the juice output. Used for squeezing apples, pears and other fruits and vegetables. More than 70% juice content. Energy saving and Apple Processing Equipmentcontrol.
9. Sterilizing
Apple sauce and apple paste use a tubular sterilizer. Sterilization temperature and exposure time are adjustable. In this machine, after holding the ultra-high temperature of about 115°C for 30 seconds, it immediately cools down to room temperature. This way you can get the most out of the taste and nutrients in your applesauce or applesauce concentrate. The operating system uses a human-machine interface image that is useful for intuitively understanding the operating state of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with a test type sterilizer. This is a closed cycle. Before production, the cycle will be fully sterilized to ensure an aseptic environment. The filling cavity is also steam protected to ensure that the filling environment is also aseptic. Security - Providing multiple security methods. Use mirror welding technology to ensure a neat and smooth welding line. Separate control panel. CIP and auto SIP are available with the sterilizer. Easily adjustable to different volumes and sizes of aseptic bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the apple sauce or ketchup.